The main objectives of multi-axis machining are to achieve perfect surface quality, precision, and speed without any need for re-machining. Within cutting processes, a strong integration of technologies such as virtual machining and inspection algorithms is important [1]. Closed Loop Machining (CLM) is an important method to maximise the efficiency of cutting processes, and automatic data colle...

This Study about output parameter of Non Traditional machining, i.e., Which are not used conventionally like Electrical Discharge Machining (EDM) is a machining method primarily used for hard metals or those that would be very difficult to machine with traditional techniques, here it is used for cryogenically treated work piece. In simple terms, EDM is a manufacturing process whereby a desired ...

This paper reports on the evaluation of a high resolution micro ultrasonic machining (HR-μUSM) process suitable for post fabrication trimming of complex 3D microstructures made from fused silica. Unlike conventional USM, the HR-μUSM process aims for low machining rates, providing high resolution and high surface quality. The machining rate is reduced by keeping the micro-tool tip at a fixed dis...

Mechanical machining processes are common manufacturing strategies to re-shape materials to desired specification. The mechanistic approach has revealed the mechanics of the machining processes with various parameters determined. The aim of this work is to investigate the impact of swept angle optimization and their influence on the specific cutting energy in milling AISI 1045 steel alloy. This...

In the field of free-form machining, CAM software offers various modes of tool-path generation, depending on the geometry of the surface to be machined. Manufactured surface quality results from the choice of machining strategy and machining parameters. The objective of this paper is to provide a 3D surface roughness parameter that formalizes the relative influence of both machining parameters ...

This paper presents a functional microstructured surface, named Polar Microstructure. Polar microstructure is a three dimensional (3D) structured surface possessing a pattern of distribution of latitude and longitude micro-topographies with geometrical characteristics, which is similar to that in the Earth’s north or south pole. The spacing of its small surface features can achieve form accurac...

Owing to the more enhanced networking, the designed data for manufacturing can be transmitted internationally. Therefore, the production of the potential product at one side of the world according to the design requirement at the other side of the world is possible and quicker than ever before. The shipment can be eliminated by producing the product at the potential market place. This paper dem...

Many studies simulates the machining process by using a single degree of freedom springmass sytem to model the tool stiffness, or the workpiece stiffness, or the unit toolworkpiece stiffness in modelings 2D. Others impose the tool action, or use more or less complex modelings of the efforts applied by the tool taking account the tool geometry. Thus, all these models remain two-dimensional or so...

Parallel Kinematic Mechanisms (PKM) are interesting alternative designs for machine tools. A design method based on velocity amplification factors analysis is presented in this paper. The comparative study of two simple two-degree-of-freedom PKM dedicated to machining applications is led through this method: the common desired properties are the largest square Cartesian workspace for given kine...

The Orthoglide project aims at designing a new 3-axis machine tool for High Speed Machining. Basis kinematics is a 3 degree-of-freedom translational parallel mechanism. This basis was submitted to isotropic and manipulability constraints that allowed the optmization of its kinematic architecture and legs architecture. Thus, several leg morphologies are convenient for the chosen mechanism. We ex...