A scheme for identifying and visualizing the material properties that limit the performance of candidate materials for actively cooled aerospace propulsion components is presented and illustrated for combustor panels for Mach 7 hypersonic vehicles. The method provides a framework for exploring the nonlinear interactions between design and materials optimization. By probing the active constraint...

Directionally-solidified (DS) GTD-111 is a Ni-base superalloy designed to withstand damage occurring in the first and second stage blades of gas-powered turbines. Because of the distinctive microstructure of this material, the manner in which fatiguecreep-environment damage mechanisms interact to initiate cracks is sensitive to grain structure and chemical composition. Along with fatigue cyclin...

Fatigue crack growth was investigated in a 001 1⁄2 oriented single crystal specimen, made of a Ni-based superalloy, Haynes 230. Crack propagation was characterized with digital image correlation: crack closure, measured by analyzing the relative displacements of crack flanks, showed closure levels much lower than polycrystal alloys. Reversed plastic zones were calculated from regressed stress i...

Ceramic Thermal Barrier Coatings (TBCs) on superalloy components are being used successfully in land-based gas turbine and aircraft engines. These coatings are generally made by either air plasma spraying (APS) or electron beam physical vapour deposition (EB-PVD). In general, EB-PVD TBCs have superior durability due to the columnar structure, but they are very expensive compared to APS TBCs. EB...

Coating growth and mechanical properties of nanolamellar Cr2AlC coatings at various sputtering power were investigated in the present study. Cr2AlC coating was deposited on the IN 718 superalloy and (100) Si wafers by DC magnetron sputtering at different sputtering powers. The structure and properties were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM), transmis...

This paper develops a robust CAD-based methodology for simulating 3D microstructures of polycrystalline metals using crystallographic input data on sections created by a focused ion beam (FIB)–scanning electron microscopy (SEM) system. The method is able to construct consistent polycrystalline microstructures with control on the resolution necessary for meaningful computational analysis in micr...

Two computational intelligence approaches, a fuzzy logic algorithm and a neural network (NN) algorithm, for grain boundary detection in images of superalloy steel microstructure during sintering are presented in this paper. The images are obtained from an optical microscope and are quite noisy, which adversely affects the performance of common image processing tools. The only known way to accur...

Article history: Received 5 July 2012 Received in revised form 25 September 2012 Accepted 29 September 2012 The fatigue crack growth of the nickel-based superalloy Haynes 230 was investigated at room temperature and 900 °C using digital image correlation (DIC). As expected, the crack growth rates at high temperature were much faster than at room temperature. However, the crack closure levels, w...

Microcrystalline and nanocrystalline AlCrFeCoNi high-entropy alloy (HEA) coatings were applied on Inconel 718 superalloy using the atmospheric plasma spraying (APS) process. The high-temperature oxidation behavior of microcrystalline HEA-coated was examined at 1100 °C under air atmosphere for 50 cycles cyclic heating cooling (1 h each cycle). kinetics both nanocrystalline- microcrystalline-coat...