The joining of a 6-mm thickness Al 6061 to AISI 1018 steel has been performed by the combined effects of fusion and solid state welding. The process is derived from friction stir welding (FSW) but with an adjustable offset of the probe location with respect to the butt line. Metallographic studies by optical microscopy, electron probe microscopy, and the utilization of the X-ray diffraction tec...

This study investigates experimentally the relationship between induced vibration and surface roughness in turning of 41Cr4 Alloy steel using Response Surface Methodology RSM. The levels of process cutting parameters in the study are limited to the following data; Depth of cut (1.0, 2.0, 3.0 mm), cutting speed (260, 320, 400 rpm), feed rate (0.15, 0.20, 0.30 mm/rev), tool nose radius (0, 1, 2 m...

Electric discharge machining (EDM) is a ‘newer technology utilized to machine hard metals, alloys, composites and ceramics. This paper reports the experimental investigation carried out on EDM to study the effects of machining parameters such as pulsed current on material removal rate, depth of cut, overcut, tool wear (net weight lost) and hardness on En-31 tool steel The work material was elec...

The objective of this paper is to determine the optimal setting of the process parameters on the electro-discharge machining (EDM) machine while machining AISI H13 tool steel. The parameters considered are pulse current, pulse-on-time, pulse-off-time and gap voltage ; whereas the responses are Tool wear ratio (TWR) and material removal rate (MRR). The optimal setting of the parameters are deter...

The present study applied extended Taguchi method through a case study in straight turning of mild steel bar using HSS tool for the optimization of process param. The study aimed at evaluating the best process environment which could simultaneously satisfy requirements of both quality as well as productivity with special emphasis on reduction of cutting tool flank wear, because reduction in fla...

Diamond turning of steel alloys is impractical due to catastrophic tool wear caused by a combination of chemical and abrasive wear. In the literature, several modifications of the cutting process have been proposed, e.g. cutting in an inert gas atmosphere, cryogenic cutting and vibration assisted cutting, e.g. elliptical vibration cutting (EVC) [1-5]. In this work, the EVC method was investigat...

In this study, two different vegetable based cutting fluids developed from refined canola and sunflower oil and a commercial type semi-synthetic cutting fluid were carried out to determine optimum conditions for tool wear and forces during milling of AISI 304 austenitic stainless steel. Taguchi L9 (3) orthogonal array was used for the experiment plan. Cutting speed, feed rate, depth of cut and ...

This paper introduces an experimental technique to investigate dynamic friction characteristics of sliding interfaces at normal pressures up to 125 MPa, slip speeds up to 15 m/s and slip distances of approximately 10 mm. This new apparatus involves a novel modification of the conventional torsional Kolsky bar apparatus employed extensively in the past to investigate high-strain-rate behavior of...