Die performance and its service life is a non-trivial issue in metal forming industry as many factors in die life cycle from design, fabrication, to downstream service, all affect it. In this report, a simulation-based approach for die life estimation and improvement is developed by employing the FEM technology and metal fatigue theory. Using industrial part as case study, the validity, robustn...

In the present research, the relationship between the strain increment and Lode parameter was obtained by using Lode parameter and Levy-Mises equation. The quantitative relation between different strain increments was presented and the relationship between plastic deformation types and Lode parameter was demonstrated. The relations between plastic deformation types and stress states were reveal...

The fundamental mechanical formulation is recalled for simulation of metal forming processes. The basic principles of 3-dimensional finite element discretization and of time integration are summarized. Several important numerical developments for efficient computation of large plastic deformation are briefly described. Various fields of applications to real processes are reviewed. Illustrative ...

Finite element simulations are often required to reduce the experimental cost and time by reducing number of trials in the product development cycle. Metal forming is one of such area where a lot of trials are required to arrive at the die design to produce defect free parts. Hence in this paper the authors review the literature on finite element analysis in the area of metal forming