As a different approach to the condition monitoring of machining processes by sensor fusion, which has been of great interest over the recent time, this paper presents a novel approach of utilising a single data source to evaluate in-process the overall machining performance in finish turning. The overall machining performance includes the variations of machining performance (chip breakability,...

A finite element model of large strain deformation in machining is presented in the context of using machining as a controlled method for severe plastic deformation (SPD). Various characteristics of the large strain deformation field associated with chip formation, including strain, strain distribution, strain rate, and velocity field, are calculated using the model and compared with direct mea...

Modern machining processes such as abrasive waterjet (AWJ) are widely used in manufacturing industries nowadays. Optimizing the machining control parameters are essential in order to provide a better quality and economics machining. It was reported by previous researches that artificial bee colony (ABC) algorithm has less computation time requirement and offered optimal solution due to its exce...

This paper deals with the study of various machining process and show the effect of different cutting parameters on the properties of material. There are several important factors in the product quality which are surface finish, cutting temperature, tool life and coolant quality. The use of coolant generally causes life of tools and it also maintains work piece surface properties without damage...

Thin-walled workpieces, such as aero-engine blisks and casings, are usually made of hard-to-cut materials. The wall thickness is very small and it is easy to deflect during milling process under dynamic cutting forces, leading to inaccurate workpiece dimensions and poor surface integrity. To understand the workpiece deflection behavior in a machining process, a new real-time nonintrusive method...

Abstract—Water miscible cutting fluids are conventionally used to lubricate and cool the machining zone. But issues related to health hazards, maintenance and disposal costs have limited their usage, leading to application of Minimum Quantity Lubrication (MQL). To increase the effectiveness of MQL, nanocutting fluids are proposed. In the present work, water miscible nanographite cutting fluids ...

Optimization of cutting parameters is valuable in terms of providing high precision and efficient machining. One of the effects of cutting force in the end milling operation with low diameter tool (during metal cutting) is tool deflection. Assuming that machining errors mostly arise from tool deflection, attempt was made to optimize machining parameters using Genetic Algorithm (GA) so as to min...

Rotary ultrasonic machining is one of the nontraditional machining processes for advanced ceramics. Currently available in literature are publications on theoretical and experimental studies on material removal rates in rotary ultrasonic machining. However, there is no report on the systematic study of the cutting force in rotary ultrasonic machining. Furthermore, the effects of some process pa...