The dislocation density and subgrain size were determined in the base material and friction-stir welds of 6061-T6 aluminum alloy. High-resolution X-ray diffraction measurement was performed in the base material. The result of the line profile analysis of the X-ray diffraction peak shows that the dislocation density is about 4.5 9 10 m 2 and the subgrain size is about 200 nm. Meanwhile, neutron ...

Aluminium—boron carbide metal matrix composites (Al-B4C MMCs) belong to the class of materials extensively used in nuclear industry as a thermal neutron absorber spent fuel casks. This article investigates novel production method Al-B4C MMCs—Friction Stir Additive Processing (FSAP)—as an alternative casting or sintering. FSAP is derived from friction stir welding, which can be local modificatio...

Friction stir welding (FSW) is a recently developed solid-state joining process that uses a specially shaped rotating tool to produce lap or butt joints. At the National Research Council, an inter-institute collaboration was started in 2007 with the goal of exploiting the NDE expertise and applying it for the characterization of friction stir welds for various industrial applications. In partic...

The thermo-mechanical behavior of nanosized Al2O3 particles reinforcing aluminum was analyzed in the present paper. material prepared by spark plasma sintering and friction stir welding. thermal stresses affecting composite during welding were modeled through COMSOL MultiPhysics, results validated analyses composites’ mechanical properties. spark-plasma-sintered materials presented limited poro...

Different methods have been applied to refine various characteristics of the zone (or nugget) obtained by friction stir welding (FSW). In the current research, joining components are vibrated normal to the weld line during FSW to refine the zone microstructure. This process is described as friction stir vibration welding (FSVW). The effect of FSVW on mechanical properties, corrosion behavior, a...

A mathematical model to describe the detailed three-dimensional transient heat transfer process in friction stir welding (FSW) is presented. This work is both theoretical and experimental. An explicit central diVerential scheme is used in solving the control equations, the heat transfer phenomena during the tool penetrating, the welding and the tool-removing periods that are studied dynamically...

Friction Stir Welding (FSW) is an innovative solid-state joining process, which is gaining a great deal of attention in several applicative sectors. The opportune definition of process parameters, i.e. minimizing residual stresses, is crucial to improve joint reliability in terms of static and dynamic performance. Longitudinal residual stresses, induced by FSW in AA2024-T3 butt joints, have bee...

In this study, age hardenable material Aluminum alloy Al-7075-T6 (aged) was investigated for weldability. Al-7075-T6 plates were subjected to Al-7075-0 heat treatment and were joined with different welding parameters by means of friction stir welding method. After Joining, the parts which were subjected to tensile and bending tests were examined. As a result of the studies, it was observed that...

This paper deals with Friction stir welding of AZ31B Mg alloy by using H13 Tool at different rotational speeds and welding speeds .Experiments were conducted according to L4 Orthogonal array which was suggested by Taguchi. Optimum parameters for optimum Tensile strength, Hardness and Ductility were found with the help of S/N ratios. Therefore optimization of input process parameter is required ...