LaserCUSING® is a selective laser melting (SLM) process that is capable of manufacturing parts by melting powder with heat input from a laser beam. LaserCUSING demonstrates potential for producing the intricate geometries specifically required for biomedical implants and aerospace applications. One main limitation to this form of rapid prototyping is the lack of published studies on the materia...

The high-cycle fatigue (HCF) of titanium alloy turbine engine components remains a principal cause of failures in military aircraft engines. A recent initiative sponsored by the United States Air Force has focused on the major drivers for such failures in Ti-6Al-4V, a commonly used turbine blade alloy, specifically for fan and compressor blades. However, as most of this research has been direct...

The role of foreign-object damage (FOD) and its effect on high-cycle fatigue (HGF) failures in a turbine engine Ti– 6Al–4V alloy is examined in the context of the use of the Kitagawa–Takahashi diagram to describe the limiting conditions for such failures. Experimentally, FOD is simulated by firing 1 and 3.2 mm diameter steel spheres onto the flat specimen surface of tensile fatigue specimens at...

Selective laser melting (SLM) is a widely used additive manufacturing process that can be used for printing of intricate three dimensional (3D) metallic structures. Here we demonstrate the fabrication of titanium alloy Ti-6Al-4V alloy based 3D meshes with nodally-connected diamond like unit cells, with lattice spacing varying from 400 to 1000 microns. A Concept Laser M2 system equipped with las...

STATEMENT OF PROBLEM Poor chemical bonding of a denture base resin to cast titanium frameworks often introduces adhesive failure and increases microleakage. PURPOSE This study examined the shear bond strengths of a denture base resin to cast pure titanium, Ti-6Al-4V, and a cobalt-chromium alloy using various adhesive primers. MATERIAL AND METHODS Disks (6.0 mm diameter, 2.5 mm thick) were c...

Titanium metal (Ti) and its alloys are widely used in orthopedic and dental fields. We have previously shown that acid and heat treatment was effective to introduce bone bonding, osteoconduction and osteoinduction on pure Ti. In the present study, acid and heat treatment with or without initial NaOH treatment was performed on typical Ti-based alloys used in orthopedic and dental fields. Dynamic...

In this study, residual stresses from the electron beam additive manufacturing (EBAM) and selective laser melting (SLM) processes, due to repeated thermal cycles, were investigated. Residual stresses play a crucial role in part performance, and thus, it is critical to evaluate the process-induced residual stresses in AM parts. Ti-6Al-4V and Inconel 718 parts produced by EBAM and SLM, respective...

Process parameters and post-processing heat treatment techniques have been developed to produce both shape memory and superelastic NiTi using Additive Manufacturing. By introducing engineered porosity, the stiffness of NiTi can be tuned to the level closely matching cortical bone. Using additively manufactured porous superelastic NiTi, we have proposed the use of patient-specific, stiffness-mat...

The interest in electrocrystallization of calcium phosphates (CaP) in general, and of hydroxyapatite (HAp) specifically, results from the promising industrial benefits, unique microstructures, and properties of the deposits produced by this process, and the possible similarity to bone mineralization in vivo. In this paper, our work on electrocrystallization of HAp and octacalcium phosphate (OCP...

Among the titanium alloys, Ti-6Al-4V is the most widely used. In the present work, the uniaxial hot compressive behavior of Ti-6Al-4V has been investigated under constant strain rates. A series of dilatometery experiments were carried out to determine the transformation temperatures at different cooling rates. Specimens were homogenized at 1050 °C for 10 minutes followed by fast cooling to dif...