The paper proposes multi-operation blank localization to fit final product geometries into near net shape blanks. Groups of machining features are located subject tolerance intervals on their relative positions and a lower bound the allowance which accommodates for uncertainties measurement machining. error, i.e., deviation resulting dimensions from center is minimized. problem formulated as co...

An efficient algorithm determines the blank shape necessary to manufacture a surface by press forming. The technique is independent of material properties and instead uses surface geometry and an area conservation constraint to generate a geometrically feasible blank shape. The algorithm is formulated as an approximate geometric interpretation of the reversal of the forming process. The primary...

The purpose of this study was to develop a specialized Friction Stir Welding process for superplastic grade aluminum alloy 5083-SP and titanium alloy 6Al-4V, in thickness of 1.5 to 4 mm, such that the butt welded nugget would have equal superplastic forming (SPF) characteristics as the parent sheet material The concept of using tailored blanks for the SPF process is proposed which will allow th...

In general, deep drawing products have various cross-section shapes such as cylindrical, rectangular and nonaxisymmetric shapes. The application of the surface area calculation to non-axisymmetric deep drawing process has not been published yet. In this research, a surface area calculation for non-axisymmetric deep drawing products with elliptical shape was constructed for a design of blank sha...

This research introduces an advanced forging method to produce the door frame of the wind turbine tower. The advantage of the new forging method is the increase of raw material utilization ratio and the energy saving. In the conventional method, the door frame is hot forged with a hydraulic press and machined out lots of material because of the big difference between forging shape and final mac...