This study investigates the dry and near-dry electrical discharge machining (EDM) milling to achieve a high material removal rate (MRR) and fine surface finish for roughing and finishing operations, respectively. Dry EDM uses gas and near-dry EDM applies a liquid-gas mixture as the dielectric medium. Experimental studies leading to the selection of oxygen gas and copper electrode for high MRR d...

the micro wire electrical discharge machining (micro wire-edm) process is a modern machining process with various applications in manufacturing micro-parts. the recast layer remaining on the machined surfaces is an inevitable complication of this process. this layer can subsequently affect the machined parts performance. to optimize the recast layer in the micro wire-edm of the molybdenum micro...

Correct selection of manufacturing condition is one of the most important aspects which should be considered in the majority of manufacturing processes,  particularly in the process related to advanced machining process like electrical discharge machining. In electrical discharge machining (EDM), dielectric fluid plays an important role since machining characteristics are greatly influenced by ...

In order to improve the precision and surface quality of Electrical Discharge Machining (EDM), the paper studies the application of complex programmable logic device (CPLD) used in pulse power for EDM, according to the characteristics of the device, using VHDL language input and schematic input method to design control circuit for EDM pulse power. Keyword: EDM; CPLD; VHDL language; pulse power

Micro-electrical discharge machining is an evolution of conventional EDM used for fabricating three-dimensional complex micro-components and microstructures with high precision capabilities. The material removal process has stochastic nature and is still not fully understood. This paper presents experimental results on observing the material removal rate (MRR) in dependence of alternating machi...

In order to improve the optimal performance of a machining process, a booster to improve the serve control system performance with high stability for EDM is needed. According to precise movement of machining process using electrical discharge (EMD), adaptive control is proposed as a major option for accuracy and performance improvement. This article is done to design adaptive controller based o...

whereas in electrical discharge machining (edm) the heat flux entering the workpiece is extremely high, the fourier heat conduction model may fails. this article reports on determination of temperature distribution in the workpiece due to edm using non-fourier heat conduction model. equations are solved by deriving the numerical solution. the temperature layers and profiles of sample calculatio...

This Study about output parameter of Non Traditional machining, i.e., Which are not used conventionally like Electrical Discharge Machining (EDM) is a machining method primarily used for hard metals or those that would be very difficult to machine with traditional techniques, here it is used for cryogenically treated work piece. In simple terms, EDM is a manufacturing process whereby a desired ...

The purpose of this paper is to optimize the EDM parameters to get the better surface finish on the Titanium alloys Ti6AL4V. The continuous advancement of the alloy is fulfilling the demand of the industry but for advance material like Titanium alloys Ti6AL4V partially adopted by industries cause of the difficulties in machining. Non Conventional machining process like Spark Erosion Electrical ...

In micro-electrical discharge machining (micro-EDM), dielectric plays a significant role during the machining process as different types of dielectrics have different chemical compositions, cooling rates and dielectric strengths. For this, dissimilar process responses are accounted when machining in EDM at micron level. The present paper investigates micro-EDM characteristics such as material r...