The hydrostatic extrusion is a new method of extrusion process. The most important advantage of this method is reduction of friction and close tolerance for the coating thickness. In this study, the hydrostatic extrusion simulation of bimetallic wires has performed using of finite element method. In the following the advantages of hydrostatic extrusion compared to the direct extrusion are prese...

Fabrication of highly dense parts with complex geometry by paste-extrusion-based solid freeform fabrication processes requires a precise control of the extrusion flow rate to dispense material on demand, which is often referred as Extrusion-On-Demand (EOD). The extrusion process for aqueous ceramic pastes is complex and difficult to control due to their non-Newtonian behavior, compressibility a...

In this paper, an upper bound approach is used to analyze the extrusion process of bimetallic rods through arbitrarily curved dies. Based on a spherical velocity field, internal, shearing and frictional power terms are calculated. The developed upper bound solution is used for calculating the extrusion force for two types of die shapes: a conical die as a linear die profile and a streamlined di...

In this paper, an upper bound approach is used to analyze the tube extrusion process through rotating conical dies with large mandrel radius. The material under deformation in the die and inside the container is divided to four deformation zones. A velocity field for each deformation zone is developed to evaluate the internal powers and the powers dissipated on all frictional and velocity disco...

Vortex extrusion (VE) is a severe plastic deformation technique which is based on the synergies between high strain accumulation and high hydrostatic pressure. Such a high amount of pressure, places a mandate to seek the method for investigation of the load under processing conditions. For this, kinematically admissible velocity field and upper bound terms based on Bezier formulation are develo...

The accumulative roll bonding (ARB) as a severe plastic deformation (SPD) procedure aimed at enhancing the mechanical properties of metals and alloys. In the present study, a new slab method is proposed for estimating the forming stress field for cold extrusion of metals cross the alumina interlayer powder particles by accumulative roll bonding process. Plastic deformation behavior of the metal...

Circular simple shear extrusion process was introduced as a new geometry for simple shear extrusion technique to fabricate ultrafine-grained materials. Similar to the simple shear extrusion method, this process is also based on direct extrusion, and the samples deform in a simple shear manner. In this investigation, the simulations were carried out using the commercial finite element code ABAQU...