One of the most promising applications of rapid freeze prototyping (RFP) is making metal parts by investment casting with the built ice parts. The integration of RFP and investment casting allows fast creation of complex net-shape metal parts directly from their CAD models. The advantages of doing so include no part geometric complexity limitation, no experience of parting line design and assem...

BACKGROUND Conventional investing and casting techniques are time-consuming and usually requires 2-4 h for completion. Accelerated nonstandard, casting techniques have been reported to achieve similar quality results in significantly less time, namely, in 30-40 min. During casting, it is essential to achieve compensation for the shrinkage of solidifying alloy by investment expansion. The metal ...

Introduction: The aim of this study was to evaluate the effect of bridge orientation in casting machine on castability and quality of base metal castings. Methods: Three groups of patterns with different direction and lengths in casting machine were casted and then studied qualitatively and quantitatively using mean and standard deviation in table of frequency. Results: Larger nodules and poros...

Lost-foam (also known as Expendable Pattern Casting, EPC) is an ever-growing metal casting technique, capable of producing complex metal components without parting lines. Mold preparation for lost-foam casting is typically accurate, but expensive and slow. The goal of this research was to develop a new approach for producing rapid lost-foam molds. With this new approach, patterns generated by S...

The twin-roll strip casting process is a typical steel-strip production method which combines continuous casting and hot rolling process. The production line from molten liquid steel to the final steel-strip is shortened and the production cost is reduced significantly compared to the conventional continuous casting. The twin-roll strip casting process can produce 1-5 mm thin steel strip direct...

During air–slip direct chill casting of aluminum alloys, uneven or low air pressure areas at the surface of the porous graphite ring mold, can cause the metal to stick to the graphite ring and produce traces along the billets called vertical drags (VD). To prevent this type of defect, it would be an advantage to decrease the wettability of the graphite ring. It has been shown that nanostructure...

The marginal fit is one of the most important criteria for long-term success of all-ceramic restorations.[1] When considered clinically, a casting becomes acceptable only when the marginal gap between the prepared tooth and the casting is indiscernible both visually and also while probing. The marginal gap may lead to increased retention of plaque. This changes the distribution of microflora as...

Article history: Received:29.09.2013. Received in revised form: 17.12.2013. Accepted: 24.12.2013. A three-dimensional Computer Aided Design (CAD) model of the bearing sleeve casting is established by Pro/E software. The ViewCast program is utilized for studying casting processes of solidification and mould-filling in order to optimize the casting technology. Based on the solidification simulati...

aluminum is very sensitive to oxidation reactions. if a fresh surface of melt is exposed to air, it oxidizes quickly and an oxide layer covers the melt surface. new oxide films formed in a very short time during casting are thin and folded. the metal surface can be folded and create a double-oxide film as a result of the melt turbulence. the entrance of this double-oxide film into the melt is o...