The selection of optimum process parameters is crucial for advanced machining processes, as these processes incur high initial investment, tooling cost, and operating and maintenance costs. In this paper, a review of machining process parameters for different materials is done in ultrasonic machining (USM). Machining of Different materials like ceramics, Glass Porcelain, Titanium, is done by di...

ultrasonic machining (usm) is a mechanical material removal process used to erode holes and cavities in hard or brittle work pieces by using shaped tools, high-frequency and an abrasive slurry. this paper addresses the concept and development of an expert system (es) for hard and brittle material, such as glass, quartz, diamond, carbides, semi conducting materials, ceramic and graphite which ca...

Rotary ultrasonic machining is one of the nontraditional machining processes for advanced ceramics. Currently available in literature are publications on theoretical and experimental studies on material removal rates in rotary ultrasonic machining. However, there is no report on the systematic study of the cutting force in rotary ultrasonic machining. Furthermore, the effects of some process pa...

Machining-induced edge chipping damage represents a common challenge in ceramic applications. This paper reports on responses of zirconia materials with porous and dense microstructures to induced conventional ultrasonic vibration-assisted diamond machining. The machining-induced was evaluated using optical scanning electron microscopies. results show that produced these processes associated br...

Ultrasonic machining (USM) is a mechanical material removal process used to erode holes and cavities in hard or brittle work pieces by using shaped tools, high-frequency and an abrasive slurry. This paper addresses the concept and development of an expert system (ES) for hard and brittle material, such as glass, quartz, diamond, carbides, semi conducting materials, ceramic and graphite which ca...

Glass is an ideal material for parts with micro-holes and has been widely used in automotive, aerospace and woodworking industries due to its superior wear and corrosion resistance. In this research paper, the statistical analysis of the ultrasonic machining of glass using design of experiments and regression approach has been done. The performance characteristics such as material re moval rate...

Surface quality including surface roughness and edge chipping is a key process measure in micro ultrasonic machining (Micro-USM) as an efficient process for micromachining of hard and brittle materials. Process parameters such as ultrasonic vibration amplitude, static load, type of tool material, type and size of abrasive particles and slurry concentration can influence the surface quality. How...

In order to achieve the high-precision and high-efficiency machining of micro-channels for hard brittle materials, authors innovatively proposed a new technology called template-based electrophoretically assisted micro-ultrasonic (TBEPAMUSM). This transfers micro-channel shape punch-pin workpiece material through form micro-channel. At same time, it uses electrophoretic properties ultra-fine ab...

Surface quality including surface roughness and edge chipping is a key process measure in micro ultrasonic machining (Micro-USM) as an efficient process for micromachining of hard and brittle materials. Process parameters such as ultrasonic vibration amplitude, static load, type of tool material, type and size of abrasive particles and slurry concentration can influence the surface quality. How...

In this work, machining test was carried out in various machining conditions using ultrasonic vibration capable CNC machine. For work material, alumina ceramic (Al2O3) was used while for tool material diamond electroplated grinding wheel was used. To evaluate ultrasonic vibration effect, grinding test was performed with and without ultrasonic vibration in same machining condition. In ultrasonic...