Modelling of the arc in electric arc welding is significant to achieve a better process understanding, thus gain better weld quality and a more efficient production process. It requires knowing the conditions at the surfaces of the anode and cathode. These conditions are very difficult to set from measurements and should be calculated. This requires modelling the complex physics of the electrod...

The objective of this study was to characterize personal exposures to welding-related metals and gases for production welders and non-welders in a large manufacturing facility. Welding fume metals and irritant gases nitrogen dioxide (NO2) and ozone (O3) were sampled for thirty-eight workers. Personal exposure air samples for welding fume metals were collected on 37 mm open face cassettes and ni...

Most previous welding simulations are based on a flat weld pool surface and become unmeaningful when the surface deformation is significant. In recent years, some researchers have developed numerical models capable of simulating free surface motion in welding processes, but they focus on the discussions of physical equations, boundary conditions, and solutions, rather than the numerical algorit...

Principal and Independent Component Analysis are used in this paper to provide a discrimination among those species participating in the plasma of welding spectra. This approach might be useful for spectral line identification for emission spectroscopy, especially for online welding diagnostics and laser induced breakdown spectroscopy. In this case, the feasibility of this proposal will be anal...

Workers can be exposed to fume, arising from welding activities, which contain toxic metals and metalloids. Occupational hygienists need to assess and ultimately minimize such exposure risks. The monitoring of the concentration of particles in workplace air is one assessment approach whereby fume, from representative welding activities, is sampled onto a filter and returned to a laboratory for ...

Keyhole arc welding (KAW), including the keyhole double-sided arc welding process being developed at the University of Kentucky and keyhole plasma arc welding, can achieve much deeper narrower penetration than all other arc welding processes. If it could be controlled such that the heat input and weld pool are minimized while at the same time the desired full penetration is guaranteed, it could...

Gas tungsten arc welding (GTAW), also known as tungsten inert gas (TIG) welding, is an arc welding process that uses a nonconsumable tungsten electrode to produce the weld. The weld area is protected from atmospheric contamination by a shielding gas (usually an inert gas such as argon), and a filler metal is normally used, though some welds, known as autogenous welds, do not require it. A const...

Repair welding is not used enough in the industry 1 . One of the reasons for this lies in the insufficient and unrealiable knowledge in many segments of this area. A very important part is having appropriate knowledge of metallurgical processes in heating of the base material 2-4 . Unsuitable heating deteriorates the microstructure as it reduces toughness and fracture behaviour of the weld 5 . ...

The relationships between the acoustic signal and the modes of the welding pool, such as no-keyhole (melt-in), keyhole and cutting, in variable-polarity plasma arc welding are investigated. The Welch power spectral density (PSD) estimate and short-time Fourier transformation are implemented to analyse and identify the diVerent modes of the welding pool. The results show that the no-keyhole mode...

Due to their large compatibility difference, polyethylene (PE) and polyoxymethylene (POM) cannot be welded together by laser transmission welding. In this study, PE and POM are pretreated using plasma that significantly enhances their laser transmission welding strength. To understand the mechanism underlying the laser welding strength enhancement, surface modification is analyzed using contact...