Taking the special-shaped plastic part as the research object, numeric simulation and experimental study of the injection molding process are completed based on the synthetical application of numeric simulation technology, orthogonal experiment method, Moldflow, injection machine and CMM. Optimal feeding system and molding process parameters are obtained and qualified products are produced. The...

Injection molding has been the most popular method for making plastic products due to high efficiency and manufacturability. The injection molding process includes three significant stages: filling and packing stage, cooling stage, and ejection stage. Among these stages, cooling stage is very important one because it mainly affects the productivity and molding quality. Normally, 70%~80% of the ...

Viscoelastic materials for plastic encapsulated molding compounds invariably exhibit a time-dependent stress response to an imposed constant strain, which is called stress relaxation. Stress relaxation tests with molding compounds used to encapsulate microcircuits have been performed to measure the time dependent non-linear constitutive relation between stress and strain as a function of temper...

The aim of the present investigation is to compare two rapid molding (RM) solutions, namely polyjet printing (PP) and silicon molding (SM), for the manufacture of plastic components. The comparison has been made on the basis of dimensional accuracy (as per IT grades), mechanical properties (namely surface hardness, surface roughness) and production cost. The comparison of the experimental resul...

Development of CAx for numerical simulation of injection molding and mold design has opened new possibilities for product analysis during the design process of plastic products. This development contributed to higher quality performance as well as to lower cost of product. The paper presents developed integrated CAD/CAE software for mold design. This program solution presents integrated system ...

Plastic worm wheel is widely used in the vehicle manufacturing field because it is favorable for weight lightening, vibration and noise reduction, as well as corrosion resistance. However, it is very difficult for general plastics to secure the mechanical properties that are required for vehicle gears. If the plastic resin is reinforced by glass fiber in the fabrication process of plastic worm ...

An injection-molding machine (IMM) is equipment that produces all kinds of plastic products. At present, the global production of IMMs amounts to more than 30 million units each year, and its total production accounts for 50% of all plastic molding equipment. Now, the main energy consumption equipment of plastic processing plants consists in IMMs. Therefore, energy conservation research on IMMs...

Plastics are certainly most versatile of all known materials today and have therefore, established themselves in enviable position from where are not even possible to replaced. Injection molding machine is one of the most widely used method of conversion of plastic into various end products application to wide range of plastic materials from plastic commodity to specialty engineering plastic. I...