The selective removal of lead and chlorine with minimizing zinc loss from electric arc furnace (EAF) dust is very important in the process for recovering high purity zinc from the EAF dust by high temperature metal recovery (HTMR) processes. In this study, the volatilization reaction of lead contained in the EAF dust was investigated at reaction temperatures between 973 and 1223K in air. The ma...

In recent years, the utilization of different non-traditional cements and composites has been increasing. Alkali-activated cementitious materials, especially those based on the alkali activation of blast furnace slag, have considerable potential for utilization in the building industry. However, alkali-slag cements exhibit very rapid setting times, which are too short in some circumstances, and...

The modeling of thermal reaction furnaces of Sulfur Recovery Units (SRUs) is a rather complex problem since it involves different modeling scales such as the kinetic/molecular scale, the reactor scale, and the chemical process scale. This work introduces the multi-scale modeling approach to characterize the kinetic and reaction engineering scales for the thermal section of SRUs, involving the r...

Most of the iron in the world is produced using a blast furnace process, which has iron ore (iron oxides) and coke as its raw materials. When pellets are used in a blast furnace, the iron burden material is charged in the form of pellets and fine, iron-rich by-products are charged typically in the form of cold-bonded briquettes at the top of the blast furnace. Coke is the primary fuel and reduc...

In recent years, lots of research has been done on effective usage of natural gas; the first step in these processes is conversion of natural gas to Syngas. Natural gas reforming process by refomer furnace is commonly used for syngas and hydrogen production. In this paper, a windows based software, RIPI-RefSim, is introduced. By using proper heat, mass, kinetic and thermodynamic models as w...

This paper presents some of the results of the simulation in the radiation section of an industrial boiler using an advanced mathematical model. Calculations are described for the flow, heat transfer, and chemical reaction processes occurring within a gas-fired cylindrical furnace. The calculation procedure is a two dimensional one in which the main hydrodynamic variables are the velocity and s...

In an effort to develop breakthrough technologies that enable drastic reduction in CO2 emissions from steel industry (ULCOS project), the reduction of iron ore by pure hydrogen in a direct reduction shaft furnace was investigated. After experimental and modelling studies, a 2D, axisymmetrical steady-state model called REDUCTOR was developed to simulate a counter-current moving bed reactor in wh...

A recently developed model was used to study the CO/CO2 ratio inside a burning pulverized coal particle, to better understand the effect of bulk gas composition on the equilibrium partial pressure of reduced metal species at the surface of ash inclusions. The motivation was to improve the ability to model submicrometer particle formation by ash vaporization, as a function of furnace conditions....

Effects of rapid heat transfer using a fluidized bed on the heat-treating response of Al-Si-Mg alloys (both unmodified and Sr modified) were investigated. The heating rate in the fluidized bed is greater than in conventional air convective furnaces. Particle size analyses of eutectic Si showed that the high heating rate during fluidized bed solution heat treatment causes faster fragmentation an...

In reactor furnace, due to high temperature and high pressure, data can be measured only near the furnace wall. In this paper, the way to estimate temperature distribution in a reactor furnace using measured data near the furnace walls and to control temperature distribution to the desired temperature distribution was studied. In the estimation, SQP method is employed using measured data near t...