In this study, "Buckling Limit of Strain" (B.L.S.) is introduced as one of the most important limiting factors in cold roll forming process. B.L.S. is calculated by the finite element procedure. Then for two particular processes with existing analysis and experimental results, B.L.S. has been determined and evaluated. LUSAS 12.3 is used for finite element analysis. The results show that when bu...

In this article, stress analysis and energy estimation during cold-roll forming of symmetrical channel sections have been discussed. Geometry of sheet strip is pre-estimated by a shape function. Then longitudinal, transversal and shear strains have been calculated. Using both the Levy-Mises and the Prandtl Reuss equations, and also considering the Bauschinger effect, stress distributions have b...

in this article, stress analysis and energy estimation during cold-roll forming of symmetrical channel sections have been discussed. geometry of sheet strip is pre-estimated by a shape function. then longitudinal, transversal and shear strains have been calculated. using both the levy-mises and the prandtl reuss equations, and also considering the bauschinger effect, stress distributions have b...

Defects of the roll forming process are affected by amount and situation of the strains distribution. The effect of the process parameters on the strain distribution in the round cross section roll forming process has been studied. Finite element and response surface method have been used for process modelling. Then desirability functions approach and overlaid counter plots have been employed f...

cold roll-forming is a process in which the roll of sheet is formed by passing continuously through the set of rotary rollers without changing thickness in a cool way until it is formed to the desired profile. in this paper a parametric study on the section twist angle in roll-forming the non-symmetric channel is presented, using finite element simulation. at first finite element simulation res...

In this study, Buckling Limit of Strain (B.L.S.) is introduced as one of the most important limiting factors in cold roll forming process. B.L.S. is calculated by the finite element procedure. Then for two particular processes with existing analysis and experimental results, B.L.S. has been determined and evaluated. LUSAS 12.3 is used for finite element analysis. The results show that when buck...

At the division of Paper Technology a forming unit consisting of headbox, forming roll unit and reservoir system for suspension recirculation has been constructed, with the main purpose to experimentally study the paper forming event by visually following the fibre flow phenomena in the forming zone. The effect of various running parameters upon the pressure distribution, which is in correlatio...

ABSTRCT: High-speed cold roll-beating forming technique is a new near-net plastic forming method that the intermittent high-speed roll-beating is used to achieve dynamic impact local loading, and that is fast, transient, high impact, large deformation of the complex forming process. For this forming process, the main stress method is employed to derive an analytic formula for the deformation fo...

deformation length is one of the most important parameters in cold roll-forming process, which plays a fundamental role in determining the inter-distance between the stations and rate of deformation. deformation length was first introduced by bhattacharyya. he also obtained a closed-form relation for this length in roll-forming of symmetric channel section. in this paper, deformation length in ...