In this study, "Buckling Limit of Strain" (B.L.S.) is introduced as one of the most important limiting factors in cold roll forming process. B.L.S. is calculated by the finite element procedure. Then for two particular processes with existing analysis and experimental results, B.L.S. has been determined and evaluated. LUSAS 12.3 is used for finite element analysis. The results show that when bu...

The roll forming industry has many difficulties in product development and process set-up. The design and development of rolls and processes re mainly based on trial-and-error and past experiences. Recent industrial trends demand products having high quality and tight tolerances. This equires more precise and cost-effective roll-forming processes than the ones employed in the traditional produc...

In this study, Buckling Limit of Strain (B.L.S.) is introduced as one of the most important limiting factors in cold roll forming process. B.L.S. is calculated by the finite element procedure. Then for two particular processes with existing analysis and experimental results, B.L.S. has been determined and evaluated. LUSAS 12.3 is used for finite element analysis. The results show that when buck...

ABSTRCT: High-speed cold roll-beating forming technique is a new near-net plastic forming method that the intermittent high-speed roll-beating is used to achieve dynamic impact local loading, and that is fast, transient, high impact, large deformation of the complex forming process. For this forming process, the main stress method is employed to derive an analytic formula for the deformation fo...