In this paper we present a model and a solution approach for integration of steel continuous casters and hot strip mills to provide more responsive steel production at lower unit cost. We describe the production environment and survey existing methods for planning continuous casters and hot strip mills. Since these processes lie at the solid/liquid interface we use “virtual” slabs, correspondin...

Production of thin steel strips with 0.18-0.26 mm thickness is about 0.75 of annual production of the two stand reversing cold mill, while its efficiency is 60%. This is due to the fact that after montaging the grinded work rolls, rolling thin steel strips (with thicknesses less than 0.18 millimeters) is unavailable. Initially, unsuitable surface roughness, the friction between rolls and the st...

In this study we propose a novel monitor hydraulic automatic gauge control (HAGC) system based on fuzzy feedforward controller. This is used in the development of cold rolling mill automation system to improve the quality of cold strip. According to features/ properties of entry steel strip like its average yield stress, width of strip, and desired exit thickness, this controller realizes the c...

Optimisation and improved control of the annealing furnace on a continuous galvanising line was investigated by the construction of a series of mathematical models to predict furnace and strip temperature and strip recrystallisation under both steady and transient states. A modelling approach is followed due to the very poor measurability of temperatures inside the furnace, affected by strong r...

This paper reports on a recent study aimed at developing the stress-induced magnetic anisotropy (SMA) technique for characterizing residual stresses in case hardened steel components. The results of SMA measurements performed on flat induction hardened steel discs with different case depths confirm the feasibility of detecting principal stress axes by measuring the angular variation of magnetic...

Production of thin steel strips with 0.18-0.26 mm thickness is about 0.75 of annual production of the two stand reversing cold mill, while its efficiency is 60%. This is due to the fact that after montaging the grinded work rolls, rolling thin steel strips (with thicknesses less than 0.18 millimeters) is unavailable. Initially, unsuitable surface roughness, the friction between rolls and the st...

JFE Steel Corporation’s East Japan Works (Chiba District) started operation of No.3 Hot Strip Mill in 1995. This line was the first in the world to achieve “endless hot strip rolling.” A new Coiler Control technology was developed. Copyright 2005 IFAC

In this paper, a robust vibration control scheme of the axially moving steel strip in the zinc galvanizing line is considered. The boundary control force is applied to the strip through the two touch rolls connected to a hydraulic actuator. The mathematical model of the system, which consists of a partial differential equation describing the dynamics of the traveling steel strip and an ordinary...

The initial stages of solidification near the meniscus during continuous casting of steel slabs involve many complex inter-related transient phenomena, which cause periodic oscillation marks (OMs), subsurface hooks, and related surface defects. This article presents a detailed mechanism for the formation of curved hooks and their associated OMs, based on a careful analysis of numerous specially...

A revised procedure for the design of steel plate shear walls is proposed. In this procedure, the thickness of the infill plate is found using equations that are derived from plastic analysis of the strip model, which is widely accepted for the representation of steel plate shear walls. Equations are derived from a basic steel plate shear wall configuration but are shown to be conservative for ...