The purpose of the hot rolling mill is to make a preheated steel block thinner and longer, see Figure 1. This is done by pulling the plate through two parallel rolls mounted in the rolling mill. Due to the large forces obtained in hot rolling, the elastic de ection of the rolling mill is of the same order of magnitude as the plate thickness. Variations in the rolling force caused by variations ...

Strip tearing during cold rolling process has always been considered among the main concerns for steel companies, while several works have been done so far regarding the examination of this issue. In this paper, experimental data from cold rolling tandem mill is used for detecting strip tearing. Sensors are placed across the cold rolling tandem mill, to collect information on parameters (such a...

Steel rolling process control is the key working procedure of the steel yield process, and that the control of the rolling process is the important factor to affect the quality and cost of the product. This paper is focus on the mill control. Firstly, the model of the mill is founded by exponential smoothing. Then, the method of self-learning optimization can be used to control the model. The o...

key account business analyst, Quaker Chemical Corp., Conshohocken, Pa., USA [email protected] Nucor Steel Tuscaloosa Inc. is the first U.S. mill to employ Steckel mill technology for producing high-quality wide coiled plates and discrete plates. Since 1985, the Steckel mill has consistently demonstrated product versatility, quality and cost advantage over traditional plate mills. The single...

This paper presents a feedforward control concept for lateral asymmetries in heavyplate hot rolling. A lateral off-center plate position generally entails asymmetric rolling forces, asymmetric mill stretch, and thus a wedge-shaped exit thickness that may cause a cambered plate contour and a rotatory motion of the plate. In this paper, a model of the mill stand and of the plate movement is prese...

The authors discuss the combination of an Artificial Neural Network (ANN) with analytical models to improve the performance of the prediction model of finishing rolling force in hot strip rolling mill process. The suggested model was implemented using Bayesian Evidence based training algorithm. It was found that the Bayesian Evidence based approach provided a superior and smoother fit to the re...

cold rolling process of a major transformation in the form of sheet metal and a wide range of steel products are produced in this way. elastic deformation during cold rolling working rollers and the inevitable increase in the rolling force. in this study, the effect of elastic deformation during cold rolling mill rollers working on the reciprocating back and forth in tandem with the presence of...

It is well known that tandem cold rolling is one of the most widely used processes in the manufacture of various sheet products with high accuracy and production rate. This paper deals with an optimization problem for tandem cold rolling. A genetic algorithm is developed to optimize the reduction schedules from the power consumption and damage evolution points of view. Damage-coupled finite ele...

The quality of steel strip produced in a wide strip rolling mill depends heavily on the careful selection of initial ground work roll profiles for each of the mill stands in the finishing train. In the past, these profiles were determined by human experts, based on their knowledge and experience. In this research, a Self-Organising Migration Algorithm (SOMA), a heuristic optimisation algorithm,...

This work presents improved technology for attaining high-quality rolled metal strip. The new technology is based on an innovative method to model both the static and dynamic characteristics of rolling mill deflection, and it applies equally to both cluster-type and non cluster-type rolling mill configurations. By effectively combining numerical Finite Element Analysis (FEA) with analytical sol...