Thermal barrier coatings (TBCs) provide effective thermal barrier to the components of gas turbine engines by allowing higher operating temperatures and reduced cool‐ ing requirements. Plasma spraying, electron-beam physical vapor deposition, and sol‐ ution precursor plasma spray techniques are generally used to apply the TBCs on the metallic substrates. The present article addresses the TBCs f...

This paper deals with the morphology, constitutive phases and fine microstructures of some EBPVD processed yttria partially stabilized zirconia thermal barrier coatings. This study has been performed by X-ray diffraction and scanning and transmission electron microscopy. It was shown that the coatings studied were constituted of a single metastable tetragonal t' phase, as expected if one refers...

Thin layers of thermal barrier coating (TBCs) are applied to metallic components of heat engines to reduce metal temperatures and to provide environmental protection. This results in increased engine efficiency and prolonged operational life. Of special current interest is the use of TBCs in aircraft engines. The TBCs, often yttria-stabilized zirconia (YSZ), are deposited on nickel or cobalt-ba...

In the present paper, a complete literatures review of thermal barrier coating applications in diesel engines is performed to select a proper type and to find coating effects. The coating system has effects on the fuel consumption, the power and the combustion efficiency, pollution contents and the fatigue lifetime of engine components. Usually there are several beneficial influences by appl...

In the present study NiCrAlY bond coating layer was produced by electroplating against common atmospheric plasma spraying (APS). Both types of the bond coats were applied on IN738LC base metal then, the YSZ (ZrO2-8% Y2O3) thermal barrier top layer was coated by atmospheric plasma spray technique. Hot corrosion is one of the main destructive factors in thermal barrier coatings (TBCs) which come ...

Suspension plasma spraying has become an emerging technology for the production of thermal barrier coatings for the gas turbine industry. Presently, though commercial systems for coating production are available, coatings remain in the development stage. Suitable suspension parameters for coating production remain an outstanding question and the influence of suspension properties on the final c...

Multilayer thermal barrier coatings (TBCs) on superalloy substrates are comprised of an intermetallic bond coat, a thermally grown oxide (TGO) layer, and a porous zirconia top coat that provides thermal protection. The TGO attains a thickness of 1±10 lm prior to failure, while the bond coat and zirconia layer are each about 50±100 lm thick. The preferred method for manufacturing TBCs comprises ...

The microwave drill is a novel process for creating shaped holes in nonconductive materials. Its inherent material selectivity makes the microwave drill ideally suited for the controlled removal of ceramic coatings from underlying metallic substrates. In this paper, it is shown that the microwave drill process can drill through ceramic thermal barrier coatings (TBCs) to uncover an array of simu...