Nondestructive evaluation (NDE) methods are being developed for thermal barrier coatings (TBCs) and for gas-separation membranes. For TBC applications, current NDE development is focused on infrared thermal imaging methods. Compared with optical and other methods, thermal imaging is quantitative so can be used to characterize TBCs during their entire life cycle, from as-processed condition to s...

An experimental investigation was conducted to find the effect of spraying method of coating of Thermal Barrier Coatings (TBCs) on their oxidation behaviour and resistance to various thermal loading. Isothermal and thermal shock tests were performed in order to study oxidation behaviour of air plasma sprayed Bond Coat (BC) and assess its effect on TBCs lifetime under the stated loadings. Specim...

In the present study NiCrAlY bond coating layer was produced by electroplating against common atmospheric plasma spraying (APS). Both types of the bond coats were applied on IN738LC base metal then, the YSZ (ZrO2-8% Y2O3) thermal barrier top layer was coated by atmospheric plasma spray technique. Hot corrosion is one of the main destructive factors in thermal barrier coatings (TBCs) which come ...

Nondestructive evaluation (NDE) methods are being developed at Argonne National Laboratory for thermal barrier coatings (TBCs) applied to components in the hot-gas path of advanced high-efficiency and low-emission gas turbines, including syn-gas fired turbines. As TBCs become “prime reliant,” it becomes important to know their conditions nondestructively to assure the reliability of these compo...

An approach to improve the lifetime of air plasma sprayed (APS) thermal barrier coatings (TBCs) by modifying the interfacial microstructure has been reported. The laser powder deposition technique was employed to fabricate the mesh structure (with the same composition as the bond coat) at the ceramic–substrate interface. After thermal cycling test, the APS TBCs with the mesh exhibited a much le...

The phenomena governing the durability of thermal barrier coatings (TBCs) are affected by their high temperature mechanical properties: especially the mechanisms of material removal upon particle impact. Some high temperature properties can be explored using an impression test described in a companion article. The utility of the test is contingent upon a method for deconvoluting aspects of the ...

The growing market for industrial gas turbines has led to an increased demand for large, cost-effective units of high efficiency, A critical issue in the development of such units is the durability of hot section components, especially first stage blades and vanes to which thermal barrier coatings (TBCs) are applied. This paper introduces the current state of the art in the production of TBCs, ...

This paper explores the vibration damping properties of thermal barrier coatings (TBCs) containing thin plastically deformable metallic layers embedded in an elastic ceramic matrix. We develop an elastic–plastic dynamical model to study how work hardening, yield strain, and elastic modulus of the metal affect the macroscopic damping behavior of the coating. Finite element (FE) simulations valid...

The effects of the bond coat species on the delamination or fracture behavior in thermal barrier coatings (TBCs) was investigated using the yclic thermal fatigue and thermal-shock tests. The interface microstructures of each TBC showed a good condition without cracking or delamination after flame thermal fatigue (FTF) for 1429 cycles. The TBC with the bond coat prepared by the air-plasma spray ...