A model-based least-squares algorithm with a time-varying forgetting factor is developed for leak detection in boiler steam-water systems. The algorithm has been tested using real industrial data from Syncrude Canada, and has proven to be effective in detection of boiler tube or steam leaks; proper implementation of the algorithm would lead to early leak warning, which is important in maintaini...

Fe-2.25Cr-1Mo a widely used material for headers and steam tubes of boilers. Welding of steam tube to header is required for production of boiler. Heat affected zone of the weld can have poor mechanical properties and poor corrosion behavior leading to weld failure. The cost of material used for steam tube and header of boiler should be controlled. This study propose a new materials design for ...

This paper presents the application of finite element method (FEM) to analyze the tube temperature distribution in a water tube boiler. Two-dimensional (2-D) finite element models are developed where the axi-symmetric triangular elements for the cross section area along the water tube are applied in computer software namely MSC Patran-Nastran. The analysis of the temperature distribution for ev...

This work presents the simulation of a steam generator or water-tube boiler through implementation in MATLAB® for proposed mathematical model. Mass and energy balances three main components boiler—the drum, riser down-comer tubes—are presented. Three alternative solutions to ordinary differential equation (ODE) were studied, based on Runge–Kutta 4th order method, Heun’s MATLAB function Ode45. T...