Purpose: In this paper, the effects of various process parameters of WEDM like pulse on time (TON), pulse off time (TOFF), gap voltage (SV), peak current (IP), wire feed (WF) and wire tension (WT) have been investigated to reveal their impact on material removal rate of hot die steel (H-11) using one variable at a time approach. The optimal set of process parameters has also been predicted to m...

the micro wire electrical discharge machining (micro wire-edm) process is a modern machining process with various applications in manufacturing micro-parts. the recast layer remaining on the machined surfaces is an inevitable complication of this process. this layer can subsequently affect the machined parts performance. to optimize the recast layer in the micro wire-edm of the molybdenum micro...

Wire electric discharge machine (WEDM) is spark erosion in unconventional machining technique to cut hard and the conductive material with a wire as an electrode. The blanking die material SKD 11 is a high carbon and high chromium tool steel with high hardness and high wearing resistance property. This tool steel has broad application in press tools and dies making industries. In this research ...

Wire electrical discharge machining (WEDM) is a special form of traditional electrical discharge machining in which the electrode is a continuously moving conducting wire. The mechanism of metal removal in wire electrical discharge machining involves the complex erosion effect from electric sparks generated by a pulsating direct current power supply. The sparks generated between two closely spa...

Presented is an experimental investigation of the machining characteristics and the effect of wire electrical discharge machine (WEDM) process parameters during machining of Al/ZrO2(p) particulate reinforced metal matrix composite (PRMMC). Experiments are carried out to investigate the effects of input parameters such as dielectric conductivity, pulse width, time between pulses, maximum feed ra...

The main goals of wire electrical discharge machining (WEDM) manufacturers and users are to achieve a better stability and high productivity of the manufacturing process. The investigation on machinability of Aluminium Matrix Composite (AMC) using Wire-cut Electric Discharge Machining (WEDM) machine is constructed. The aim of this project to determine the most optimum machining parameter that w...

Wire electrical discharge machining (WEDM) is extensively used in machining of conductive materials when precision is of prime importance. Rough cutting operation in WEDM is treated as a challenging one because improvement of more than one machining performance measures viz. metal removal rate (MRR), surface finish (SF) and cutting width (kerf) are sought to obtain a precision work. Using Taguc...

Present manufacturing industries are facing challenges from these advanced materials viz. super alloys, ceramics, and composites, that are hard and difficult to machine, requiring high precision, surface quality which increases machining cost. To meet these challenges, non-conventional machining processes are being employed to achieve higher metal removal rate, better surface finish and greater...

The high-speed wire electrical discharge machining (WEDM-HS) machine has been more and more favoured by customers for the low manufacturing cost, the degree of automation and the advantages over the WEDM-LS in price performance ratio. However, the processing quality (the precision of form and position and the surface quality) of WEDM-HS is poorer than that of WEDM-LS, and the processing quality...

Background: Wire Electrical discharge machining (WEDM) has higher capability for cutting complex shapes with high precision for very hard materials without using high cost of cutting tools. During the WEDM process, the wire behaves like a metal string, straightened by two axial pulling forces and deformed laterally by a sum of forces from the discharge process. Major forces acting on the wire c...