As a solid-state bonding technology, ultrasonic welding (USW) has the characteristics of green energy saving and environmental friendliness. It is more suitable for joining dissimilar metals than other technologies. The aluminum-to-steel USWed joint been widely used in automotive aviation industries. Currently, there no review literature report on USW. main physical phenomena USW process includ...

A method is presented to use a dimensionless form of the well-known Niyama criterion to directly predict the amount of shrinkage porosity that forms during solidification of metal alloy castings. The main advancement offered by this method is that it avoids the need to know the threshold Niyama value below which shrinkage porosity forms; such threshold values are generally unknown and alloy dep...

Scatter behavior of fatigue life in die-cast AM60B alloy was investigated. For comparison, those in rolled AM60B alloy and die-cast A365-T5 aluminum alloy were also studied. Scatter behavior of pore size was also investigated to discuss dominant factors for fatigue life scatter in die-cast materials. Three-parameter Weibull function was suitable to explain the scatter behavior of both fatigue l...

This study examined the effect of alumina air-abrasion with different pressure on bonding between an acrylic resin and casting alloys. Disk specimens (8 and 10 mm in diameter) were cast from a silver-palladium-copper-gold (Ag-Pd-Cu-Au, Castwell M.C.12) alloy and a titanium-aluminum-niobium alloy (Ti-6Al-7Nb, T-Alloy Tough). The disks were air-abraded with alumina particles (50-70 microm) under ...

In AA2618 aluminum alloy, the iron- and nickel-rich intermetallics formed during solidification are of great effect on the mechanical properties of the alloy at both room temperature and elevated temperatures. However, the solidification behavior of the alloy and the formation mechanism of the intermetallics during solidification of the alloy are not clear. This research fills the gap and contr...

This study sought to characterize aluminum nanocomposite wires that were fabricated through a cold-rolling process, having potential applications in TIG (tungsten inert gas) welding of aluminum. A206 (Al-4.5Cu-0.25Mg) master nanocomposites with 5 wt % γAl₂O₃ nanoparticles were first manufactured through a hybrid process combining semi-solid mixing and ultrasonic processing. A206/1 wt % γAl₂O₃ n...

It is considered to be available in reducing the weight of automobiles that the aluminum alloy is applied to manufacture them. The spot welding of aluminum alloys is difficult because of high welding current and small electrical resistance. It is necessary to clarify the relation between the nugget formation and the welding conditions. In this study, the relation between the spot welding condit...

One of the main goals of modern materials research is obtaining different microstructures and studying their influence on the mechanical properties of metals; aluminum alloys are particularly of interest due to their advanced performance. Traditionally, their required properties are obtained by alloying process, modification, or physical influence during solidification. The present work describ...

A special form of laser spot welding is introduced to overlap dissimilar welding of titanium (G2) to 3105-O aluminum alloy. A welding tactile seam tracking design using following pulses that result to a circular seam leads to spot like shape laser welding. This technique was conducted to joint overlapped grad 2 Titanium alloy (Ti G2) to 3105-O Al alloy, with 1, and 0.5 mm thicknesses respective...

Normal temperature tensile and fatigue tests were adopted to test the mechanical performance and fatigue life of 2524 aluminum alloy under the three states of T3, artificial aging, and creep aging, and scanning electron microscope and transmission electron microscope were also used to observe the fatigue fracture morphology and aging precipitation features of the alloy under the above three sta...