A liquation cracking mechanism of dissimilar Al alloys during the friction stir welding (FSW) is suggested in this study. To identify the mechanism, the precipitates were analyzed and Al-Mg-Cu phase diagrams were calculated. Electron backscattering diffraction (EBSD) analysis and electron probe microanalysis (EPMA) were also conducted. In the same manner as constitutional liquation, at high hea...

in this work, improved heat generation models are developed for straight and tapered shoulder geometries with different tool pin profiles in friction stir welding. the models are developed considering the welding process as a combination of the pure sliding and the pure sticking conditions. from the results, the amount of heat generation is directly proportional to the number of edges in the pi...

This study focused on the optimization of Al—Mg to CuZn34 friction stir lap welding (FSLW) process for optimal combination of rotational and traverse speeds in order to yield favorable fracture load using Grey relational analysis (GRA). First, the degree of freedom was calculated for the system. Then, the experiments based on the target values and number of considered levels, corresponding orth...

in this study, the effects of linear and rotational speed of the friction stir welding tool was investigated on the heat generation and distribution at surface and inside of workpiece, material flow and geometry of the welding area of poly methyl methacrylate (pmma) workpiece. the commercial cfd fluent 6.4 software was used to simulation of the process with computational fluid dynamic technique...

This work deals with the modeling of the material flow in Friction Stir Welding (FSW) processes using particle tracing method. For the computation of particle trajectories, three accurate and computationally efficient integration methods are implemented within a FE model for FSW process: the Backward Euler with Substepping (BES), the 4-th order Runge-Kutta (RK4) and the Back and Forth Error Com...