the applications of electrochemical machining are increasing because of increasing requests of industries for materials with high strengh and high hardness. regular ecm uses a tool with spicified profile shape that is similar to final shape of workpiece. in this reasearch a nozzle that delivers electrolyte to the machining gap is used for machining cylinderical workpieces. by moving the electro...

The vibration in the milling process plays a key role machining, which can significantly affect machining quality of workpiece. Some vibrations have negative influences on workpiece surface, while other improve stability. Therefore, it is critical to distinguish influence different types quality. A simulation method undeformed chip thickness considering presented this article, finite element mo...

This paper presents the Optimization of Non-Traditional Machining (NTM) process for the Electrochemical Machining Process by Particle Swarm Optimization Technique. The main aim of the work is to find the optimum values of machining parameters. The NonTraditional or Unconventional Machining Process has proved to be better than conventional machining process to a large extent. Keywords—Convention...

C/SiC composite material is the best choice for important parts such as hot-end structure of aerospace vehicles. Research and optimization cutting force ultrasonic vibration-assisted grinding are great significance when it comes to revealing machining mechanism composites realizing low-damage efficient machining. In this paper, comparative experimental study common carried out; variation laws r...

Surface quality is a major factor affecting the performance of a component. The machined surface quality is strongly influenced by the external loads during the fixturing and machining processes. In machining process development, it is highly desirable to predict the quality of a machined surface. For this purpose, an integrated finite element analysis (FEA) model of the entire fixture–workpiec...

In-situ aluminum matrix composite is the innovation of high performance material technology and it has superior interfacial integrity and thermodynamic stability between the matrix and reinforcement. During synthesis, the ZrB2 particle is formed by exothermic reaction within the aluminum melt. As a result, small, fine and oxide free reinforcements are formed. Excessive temperature released from...

This paper presents a three-component fixed dynamometer based on a strain gauge, which reduces output errors produced by the cutting force imposed on different milling positions of the workpiece. A reformative structure of tri-layer cross beams is proposed, sensitive areas were selected, and corresponding measuring circuits were arranged to decrease the inaccuracy brought about by positional va...

Multi-component cutting force sensing systems in manufacturing processes applied to cutting tools are gradually becoming the most significant monitoring indicator. Their signals have been extensively applied to evaluate the machinability of workpiece materials, predict cutter breakage, estimate cutting tool wear, control machine tool chatter, determine stable machining parameters, and improve s...

The automation of machining processes requires highly accurate process monitoring. However, the use of additional sensors leads to a significant increase in the cost and reduces the stiffness and reliability of mechanical systems. Hence, we propose a system called the cutting force and torque observer, which uses a sensor-less and real-time cutting force estimation methodology based on the dist...