Welding is used in a wide range of heavy and light industry, construction and maintenance, including vehicle construction. Workers using welding processes are exposed to electromagnetic fields (EMF). The International Commission on Non-Ionizing Radiation Protection (ICNIRP) has published guidelines on limits of the exposure to static magnetic fields and on guidelines limiting the exposure to ti...

Improved product quality and production methods, and decreased production costs are important objectives of industries. Welding processes are part of this goal. There are many studies about monitoring and controlling welding process. This work presents a non-intrusive on-line monitoriment system and some algorithms capable of detecting GTAW weld defects. Some experiments were made to simulate w...

This paper presents a new deposition process for directly building cylindrical parts of the 5356 aluminium alloy with variable polarity gas tungsten arc welding (VPGTAW). The relationship between the geometric sizes of the deposited layer and the welding parameters is investigated. A machine vision sensor is used to monitor and control the arc length that is a key welding parameter in the achie...

This literature review, with 232 citations, was prepared under contract to the American Welding Society for its Safety and Health Committee. The review deals with studies of the fumes, gases radiation, and noise generated during various arc welding processes. Section 1 summarizes recent studies of occupational exposures, Section 2 contains information related to the human health effects, and Se...

Abstract. The Shielded Metal Arc Welding (SMAW) is a typical manual process with many dangerous application for the welder (pipe hot tapping, underwater welding, etc.). The process robotization seems to be great for safety associated with the improvement of weld quality and repeatability. This work presents a methodology developed for real time trajectory generation for the robotic SMAW. In thi...

Recently, the incidence of pneumoconiosis due to inhalation of welding fumes has become increasingly remarkable in Japan. Although several engineering methods such as local exhaust ventilation, push-pull ventilation and general (dilution) ventilation have been preferred for controlling airborne contaminants released from welding work, thorough reduction of the welder’s exposure to welding fumes...

The emission of dusts and gases, which are generated during tubular cored wire welding and which are hazardous to health and the environment, were studied. Tests included various kinds of tubular electrode wires used for welding steel, that is, rutile flux cored wires, basic flux cored wires, and metal cored wires for welding unalloyed, low-alloy, and high-alloy steels as well as self-shielded ...

Abstract: By using the Lyapunov second method, the robust control and robust optimal control for the gas tungsten arc welding dynamic process whose underlying continuous-time systems are subjected to structured uncertainties are discussed in time-domain. As results, some sufficient conditions of robust stability and the corresponding robust control laws are derived. All these results are design...

This paper deals with weld pool oscillation during pulsed gas tungsten arc (GTA) welding of unalloyed steel. Experiments were carried out in which the weld pool was triggered into oscillation during both the base time and the pulse time by short current peaks, superimposed on the pulsed welding current. The arc voltage was continuously measured during welding and the oscillation frequency spect...

This paper presents the design and validation of a novel and universal 6D seam tracking system that reduces the need of accurate robot trajectory programming and geometrical databases in robotic arc welding. Such sensor driven motion control together with adaptive control of the welding process is the foundation for increased flexibility and autonomous behavior of robotic and manufacturing syst...