The phase-field method has become the method of choice for simulating microstructure formation during solidification. Recent progress, both on the formulation of the model and on the numerical implementation, makes it now possible to simulate quantitatively the evolution of complex microstructures in three dimensions. This is illustrated by simulations of eutectic coupled growth. The morphologi...

There is far less study of the refining effect of super gravity fields on solidification structures of metals than of the effects of electrical currents, magnetic and ultrasonic fields. Moreover, the refining mechanisms of super gravity are far from clear. This study applied a super gravity field to Al-Cu alloys to investigate its effect on refining their structures and the mechanism of interac...

In AA2618 aluminum alloy, the iron- and nickel-rich intermetallics formed during solidification are of great effect on the mechanical properties of the alloy at both room temperature and elevated temperatures. However, the solidification behavior of the alloy and the formation mechanism of the intermetallics during solidification of the alloy are not clear. This research fills the gap and contr...

IDS (InterDendritic Solidification) is a thermodynamic–kinetic–empirical tool for simulation of solidification phenomena of steels including phase transformations from melt down to room temperature. In addition, important thermophysical material properties (enthalpy, thermal conductivity, density, etc.) are calculated. The model has been developed in the Laboratory of Metallurgy, Helsinki Unive...

Solidification morphology directly impacts the mechanical properties of materials; hence many models of the morphological evolution of dendritic structures have been formulated. However, there is a paucity of validation data for directional solidification models, especially the direct observations of metallic alloys, both for cellular and dendritic structures. In this study, we performed 4D syn...

We present our computational method for binary alloy solidification which takes advantage of high performance computing where up to 1024 cores are employed. Much of the simulation at a sufficiently fine resolution is possible on a modern 12 core PC and the 1024 core simulation is only necessary for very mature dendrite and convergence testing where high resolution puts extreme demands on memory...

In this paper, two different finite differences schemes are presented for numerical solution of two-dimensional moving boundary problem. The methods are illustrated by solving sample problem in two-dimensional solidification of the square prism. The finite difference schemes developed for this purpose are based on the method of lines using interpolation polynomials. The fully explicit method de...

A general review of the extended finite element method and its application to the simulation of first-order phase transitions is provided. Detailed numerical investigations are then performed by focusing on the one-dimensional case and studying: (i) spatial and temporal discretisations, (ii) different numerical techniques for the interface-condition enforcement, and (iii) different treatments f...

The formation of regular patterns is a common feature of many solidification processes involving cast materials. We describe here how regular patterns can be obtained in porous alumina and hydroxyapatite (HAP) by controlling the freezing of ceramic slurries followed by subsequent ice sublimation and sintering, leading to multilayered porous ceramic structures with homogeneous and well-defined a...

This paper describes the results of experiments on metal droplet undercooling, and presents a preliminary analysis of the structures obtained. Work was conducted with Sn-25wt%Pb and Ni-34wt%Sn alloys. To achieve the required high degrees of undercooling, emuls i fication treatments were utilized following techniques described-by Perepezko and co-workers. Experiments show the fraction of supersa...