In this study, a laser-based machine vision system is developed and implemented to monitor and control welding processes. The system consists of three main modules: a laser-based vision sensor module, an image processing module, and a multi-axis motion control module. The laserbased vision sensor is designed and fabricated based on the principle of laser triangulation. By developing and impleme...

An attempt has been made to determine the strength and impact properties of Cr-Mo steel weld and base materials by varying the current during manual metal arc welding. Toughness over a temperature range from -32 to 100°C of base, heat affected zone (HAZ) and weld zones at three current settings are made. It is observed that the deterioration in notch toughness at any zone with the temperature d...

Oxides in steel weld metals can initiate fracture or can improve toughness by influencing the development of beneficial microstructures. In this work, the authors conducted experiments in which the oxygen concentration was varied from 20 to 560 ppmw (parts per million by weight) in weld metals with tensile strength in the range 580–780 MPa. It is demonstrated that low and medium strength weld m...

In this paper we will present a robust approach to the problem of weld following. The task is particularly useful in the creation of automated weld inspection robots, but the technique could also be used to follow other contours in the image plane. The technique uses the image intensity along a circular contour to determine the symmetry patterns which feature across real contours such as welds....

Welding high-strength aluminium alloys is generally a delicate operation due to the degradation of mechanical properties in thermally affected zone (TAZ) and presence porosities molten metal. Furthermore, contain compounds that solidify before rest base alloy, therefore acting as stress concentration points lead phenomenon hot cracking. This paper investigates process applying ultrasonic vibrat...

Multi-layer/multi-pass welding (MLMPW) technology is widely used in the energy industry to join thick components. During automatic welding using robots or other actuators, it is very important to recognize the actual weld pass position using visual methods, which can then be used not only to perform reasonable path planning for actuators, but also to correct any deviations between the welding t...

Observing the weld pool and measuring its geometrical parameters is a key issue for developing the next generation intelligent welding machine and modeling complex welding process. In the past few years, different techniques have been applied, but the dynamic specular weld pool surface and the strong weld arc complicate these approaches and make the observation difficult. To resolve the problem...

The weld pool is the core of the welding process where complex welding phenomena originate. Skilled welders acquire their process feedback primarily from the weld pool. Observation and measurement of the three-dimensional weld pool surface thus play a fundamental role in understanding and future control of complex welding processes. To this end, a laser line is projected onto the weld pool surf...