The aim of the present research is to simulate the heat treatment process of the autogenous grinding (AG) shell liner of Cr-Mo steel in different quenching media (still air, air blowing, oil and water) using ABAQUS software, in order to calculate the cooling curves. In this regard, the microstructure and hardness for each arbitrary point within the mill liner's bulk could be predicted based on ...

This paper presents a detailed manufacturing model that can be used for grinding a ball-end mill using 5-axis CNC (computer numerical controlled) grinding machine. The profile of the helical groove can be calculated exactly using the given wheel profile and relative movements between the workpiece and the grinding wheel. The proposed model is related to some analytical, differential geometry an...

Modeling for the ball mill grinding process is still an imperative but difficult problem for the optimal control of mineral processing industry. Due to the integrated complexities of grinding process (strong nonlinearity, unknown mechanisms, multivariable, time varying parameters, etc.), a hybrid intelligent dynamic model is presented in this paper, which includes a phenomenological ball mill g...

Methods for processing feedstuffs before analysis can affect analytical results. Effects of drying temperature (corn silage), preservation method (corn grain), and grinding method (corn silage and grain) on starch analysis values were evaluated. Corn silage samples dried at 55 or 105 degrees C and grain samples dried at 55 degrees C were ground to pass the 1-mm screen of an abrasion mill or cut...

Modifying blasting practices to achieve a more suitable mill feed size – which varies according to the crushing/grinding circuit – can achieve up to a 30% increase in throughput. Following an initial benchmarking of an operation’s practices, SRK can advise on how value-added blasting will deliver improvements in both mill capacity and overall consistency of performance. SRK employs modelling to...

High energy ball mills are used to grind powder material down to a particle size below one micron. Up to now, the detailed physical mechanisms of the grinding process inside the mill have not been fully understood. Hence, the design of these mills as well as their process parameters is based on empirical results. The ball mill has been simulated by discrete event simulation (DES) using typical ...

The parameters of mill load (ML) not only represent the load of the ball mill, but also determine the grinding production ratio (GPR) of the grinding process. In this paper, a novel soft sensor approach based on multi-spectral segments partial least square (PLS) model and on-line adaptive weighted fusion algorithm is proposed to estimate the ML parameters. At first, frequency spectrums of the s...

this study investigates the influence of some chemical additives such as methanol, ethanol, sodium oleat, chloroform and sodium hexametaphosphate (shmp) on the dry fine grinding of calcite (x50= 33 µm) using a stirred media mill. the experiments were carried out by a batch operation, and the change in colour properties (ry, whiteness and yellowness) of calcite powder. the results showed that th...

The trait of the ball mill is chaotic in nature due its complex dynamics associated during grinding. Grinding in ball mill generates high-intensity vibration and is too complex on account dependency of multiple variables. In this paper, the vibration signal is acquired using a low power ZigBee based three axes wireless MEMS accelerometer sensor mounted onto the mill shell. Firstly, the exact fr...