cold roll-forming is a process in which the roll of sheet is formed by passing continuously through the set of rotary rollers without changing thickness in a cool way until it is formed to the desired profile. in this paper a parametric study on the section twist angle in roll-forming the non-symmetric channel is presented, using finite element simulation. at first finite element simulation res...

The production of custom and specific tube end shapes by cold end forming using a die is generally limited to seamless tubular parts. Current research work in the field follows the same trend as that of industry and, therefore, there is no accumulated experience, no practical design rules, and no information available in the specialized literature concerning the utilization of tube end forming ...

in this article, stress analysis and energy estimation during cold-roll forming of symmetrical channel sections have been discussed. geometry of sheet strip is pre-estimated by a shape function. then longitudinal, transversal and shear strains have been calculated. using both the levy-mises and the prandtl reuss equations, and also considering the bauschinger effect, stress distributions have b...

In this study, Buckling Limit of Strain (B.L.S.) is introduced as one of the most important limiting factors in cold roll forming process. B.L.S. is calculated by the finite element procedure. Then for two particular processes with existing analysis and experimental results, B.L.S. has been determined and evaluated. LUSAS 12.3 is used for finite element analysis. The results show that when buck...

In this study, "Buckling Limit of Strain" (B.L.S.) is introduced as one of the most important limiting factors in cold roll forming process. B.L.S. is calculated by the finite element procedure. Then for two particular processes with existing analysis and experimental results, B.L.S. has been determined and evaluated. LUSAS 12.3 is used for finite element analysis. The results show that when bu...

Springback is an unavoidable problem in cold-forming processes and affects the efficiency quality of processing outer sheets for ships. Therefore, effective control prediction sheet-forming springback particularly important field cold-bending processes. To this end, paper presents research on based a study multipoint process combined with intelligent algorithms, as well production ship-hull pla...

The demand for more efficient manufacturing processes has been increasing in the last few years. The cold forging process is presented as a possible solution, because it allows the production of parts with a good surface finish and with good mechanical properties. Nevertheless, the cold forming sequence design is very empirical and it is based on the designer experience. The computational model...

cage roll forming is one of the new methods of cold roll forming process which is widely used for producing erw pipes. in addition to less production cost and time, using cage roll forming provides smooth deformation on the strip. few studies can be found about cage roll forming because of its complexity, and the available knowledge is more experience-based and not science-based. in this paper,...