Determining alloy shrinkage factors is very important for the investment casting process. Casting dimensions can be obtained from numerical simulations of heat transfer and deformation phenomena. The accuracy of the dimensional results depends on heat transfer results. In order to validate heat transfer models, temperature data were obtained during casting of aluminum alloy A356 in shell molds ...

This study commences by performing an experimental investigation to measure the temperature distribution within a casting system comprising a cylindrical aluminum casting and a green-sand mold. The experimental temperature measurements are then used to compute the effective heat transfer coefficient at the mold/metal interface using four different formulae. In the temperature measurement, a sym...

Heat-flow and thermal-stress models of continuous steel slab casting are calibrated with detailed measurements of a breakout and applied to predict longitudinal off-corner crack formation. First, a fluid mass balance is applied together with the measured slide-gate position, mold level, casting speed histories to reconstruct the transient events that occurred during the breakout, including the ...

Lotus-type porous metals with aligned long cylindrical pores are fabricated by unidirectional solidification from the melt with a dissolved gas such as hydrogen, nitrogen, or oxygen. The gas atoms can be dissolved into the melt via a pressurized gas atmosphere or thermal decomposition of gaseous compounds. Three types of solidification techniques have been developed: mold casting, continuous zo...

The detailed mathematical model of heat and mass transfer of steel ingot of curvilinear continuous casting machine is proposed. The process of heat and mass transfer is described by nonlinear partial differential equations of parabolic type. Position of phase boundary is determined by Stefan conditions. The temperature of cooling water in mould channel is described by a special balance equation...

Heat transfer model is the basis for control and optimization of continuous casting steel. In this paper, a three dimensional (3D) real-time heat has been presented blooms, especially initial final stages. To be real-time, an algorithm based on inheritable variable non-uniform grid time steps developed, accelerating 3D by 110~200 times. Meanwhile, discrete parameters including step have optimiz...