Temperature control during the cutting process with different parameters such as cutting velocity and applying water cooling is essential to decrease the cutting force, increase the life of the cutting tool and decrease the machined surface temperature of work-piece. In this research, the temperature of machined surface and the chip-tool interface in orthogonal cutting process of Ti-6Al-4V were...

SKD 11 tool steel is among the most popular metals in mold industries for making different kinds of cold work molds and dies with high accuracy and long service life. The demand for higher quality, lower manufacturing costs, particularly the environmentally friendly characteristics, have provided the stimuli for manufacturers and researchers to find alternative solutions. An excellent media is ...

Molecular dynamics simulation (MDS) was carried out using two types of interatomic potential function (a modified version of the Tersoff potential and an analytical bond order potential (ABOP)) to acquire an in-depth understanding of the material flow behaviour of single crystal silicon during nanometric cutting on three principal crystallographic planes and at different cutting temperatures. T...

Cutting fluids, usually in the form of a liquid, are applied to the chip formation zone in order to improve the cutting conditions. Cutting fluid can be expensive and represents a biological and environmental hazard that requires proper recycling and disposal, thus adding to the cost of the machining operation. For these reasons dry cutting or dry machining has become an increasingly important ...

A review is presented of one-dimensional cutting lines that are utilized to obtain the physical properties of carbon nanotubes from the corresponding properties of graphite by the zone-folding scheme. Quantization effects in general low-dimensional systems are briefly discussed, followed by a more detailed consideration of one-dimensional single-wall carbon nanotubes. The geometrical structure ...

Observations are made regarding the influence of cutting speed and friction on cutting force by way of finite element modeling. Simulations are validated by comparison of cutting forces and chip morphologies for the Al6061-T6. Analysis of cutting forces over a wide range of cutting conditions suggests an important role of the secondary shear zone in the decrease of cutting force as a function o...

Smith, David L. MSIE, Purdue University, May 2015. Machining as a Mechanical Property Test Revisited. Major Professor: Srinivasan Chandrasekar. There is much need for data on mechanical behavior of metals at high strains and strain rates. This need is dictated by modeling of processes like forming and machining, wherein the material in the deformation zone is subjected to severe deformation con...

This paper presents a methodology to determine simultaneously (a) the flow stress at high deformation rates and temperatures that are encountered in the cutting zone, and (b) the friction at the chip–tool interface. This information is necessary to simulate high-speed machining using FEM based programs. A flow stress model based on process dependent parameters such as strain, strain-rate and te...

The increasing attention to the environmental and health impacts of industrial activities by governmental regulations and by the growing awareness level in the society is forcing industrialists to reduce the use of mineral oil-based metalworking fluids as cutting fluid. Cutting fluids have been used extensively in metal cutting operations for the last 200 years. In the beginning, cutting fluids...

A numerical model is developed to study the oxidation effects in oxygen-assisted laser cutting of mild steel. Coupled oxygen concentration and energy balance equations are solved by a control-volume based computational scheme while the velocity field is obtained by analytical boundary theory. Theoretical explanation on striation formation is given based on an instability analysis of the molten ...