The inhomogeneous distribution of surface asperities generated by deformation induces variability in the friction and initiates strain localizations during metal forming. The friction literature generally does not account for the strong influence localized variations in material properties have on the friction behavior. A prototype apparatus was developed that measures the friction behavior und...

Two-layer metallic sheets have wide applications in various industries due to their superlative characteristics. This paper presents analytical model to investigate the formability of two-layer sheets based on Marciniak and Kuckzinsky (M-K) method using Barlat and Lian non-quadratic yield criterion. FEM simulation is also performed to calculate the forming limits based on bifurcation theory. Fo...

there are many parameters that affect the sheet hydroforming process such as fluid pressure, material properties, interfacial friction between blank and tool surfaces, etc. in this paper, a fem-based taguchi method is used to determine the effects of forming parameters on the quality of part formability in the process of hydrodynamic deep drawing assisted by radial pressure. four important form...

the forming limit diagram (fld) is a useful method for characterizing the formability of sheet metals. in this paper, different numerical models were used to investigate the fld of tailor welded blank (twb). twbs were co2 laser-welded samples of interstitial-free (if) steel sheets with different thicknesses. the results of the numerical models were compared with the experimental fld as well as ...

Abstract In general, a large part of the time is devoted to design and production reliable parts where extensive knowledge required for engineers come up with an optimal solution tooling sheet metal forming processes. Most time, principle trial error used get desired shapes products. This because prediction deformations occurring in elements not available highly dependent on geometry part, tool...

In the present work, it is shown that the friction stress of ethylene glycol can decrease by an order of magnitude to achieve superlubricity if there are hydrogen ions attached on the friction surfaces. An ultra-low friction coefficient (μ = 0.004) of ethylene glycol between Si3N4 and SiO2 can be obtained with the effect of hydrogen ions. Experimental result indicates that the hydrogen ions ads...

The forming limit diagram (FLD) is probably the most common representation of sheet metal formability and can be defined as the locus of the principal planar strains where failure is most likely to occur. Low carbon steel sheets have many applications in industries, especially in automotive parts, therefore it is necessary to study the formability of these steel sheets. In this paper, FLDs, wer...

This paper aims at experimental and numerical investigation of springback behavior of sheet metals during Lbending process with emphasis on Stribeck-type friction modeling. The coefficient of friction in Stribeck curve depends on sliding velocity and contact pressure. The springback behavior of mild steel and aluminum alloy 6022-T4 sheets was studied experimentally and using numerical simulatio...