In this paper, traditional process design rules for deep drawing of box shapes are used to develop constraints within a dynamic programming (DP) approach to generate a set of alternative optimized process plans that minimize the number of drawing stages and heat treatments. The DP approach is capable of scanning a wide range of different alternative values for process parameters which allows fo...

In this paper, the problem of minimizing the number of drawing stages and heat treatments needed for the multi-stage deep drawing of cylindrical shells is addressed. A conventional rule-based computer-aided process planning (CAPP) is utilized within a dynamic programming approach to generate a set of alternative optimal process plans. A finite element analysis is carried out to guide the select...

there are many parameters that affect the sheet hydroforming process such as fluid pressure, material properties, interfacial friction between blank and tool surfaces, etc. in this paper, a fem-based taguchi method is used to determine the effects of forming parameters on the quality of part formability in the process of hydrodynamic deep drawing assisted by radial pressure. four important form...

The cup drawing is a basic deep drawing process. Thus, understanding the mechanics ofthe cup drawing process helps in determining the general parameters that affect the deep drawingprocess. There are mainly two methods of analysis; experimental and analytical/numerical.Experimental analysis can be useful in analyzing the process to determine the process parameters thatproduce a defect free prod...

Sheet metal forming problems are typical in nature since they involve geometry, boundary and material non-linearity. Cup drawings involves many parameters like punch and die radius, clearance, lubrication, blank holding force and its trajectories etc. So designing the tools for cup drawing involves a lot of trial and error procedure. To reduce number of costly trial error steps, the process can...

hydromechanical deep drawing (hdd) is one of the most convenient processes in which a sheet metal is drawn against a counter pressure rather than a rigid die in conventional stampings. this process has been increasingly used to produce aerospace and automotive components. more recently, aerospace industry is demanding new materials with capability to produce high strength to weight ratio produc...