Polymer injection in moulds with complicated shapes is common in todays industrial problems. A challenge is to optimize the mould design which leads to the most homogeneous filling. Current commercial softwares are able to simulate the process only partially. This paper proposes a preliminary study of the capability of a two-fluid LatticeBoltzmann model to provide a simple and flexible approach...

A Halbach cylinder, fabricated from pre-magnetized sintered NdFeB magnet segments, is proposed for the powder aligning system during the compression or injection moulding of anisotropic bonded Halbach oriented NdFeB ring magnets. The influence of leading design parameters of the powder aligning system, viz. the number of magnet segments per pole, their axial length and radial thickness, and the...

In this paper the concern is certain simulation tools for the lling phase of injection moulding of plastics. A mathematical model, called the distance model, of the injection moulding process has been developed by Professor Gunnar Aronsson at the University of Linkk oping. From this model one can nd the lling pattern (i.e. ow fronts) of the molten polymer as it enters the mould, by solving a sh...

This paper presents a software tool for automating the design of cooling systems for injection moulding and a validation of its performance. Cooling system designs were automatically generated by the proposed software tool and by applying a best practice tool engineering design approach. The two different design methods (i.e. automatic and manual) were applied to the mould design of two thin-wa...

In this paper, the influencing parameters of a novel purely mechanical wireless in-mould injection moulding sensor were investigated. The sensor is capable of detecting the melt front at predefined locations inside the mould. The sensor comprises a movable pin which acts as the sensor element generating structure-borne sound triggered by the passing melt front. Due to the sensor design, melt pr...

Abstract The production of injection moulded components with low shrinkage and warpage is a constant challenge for manufacturers. thermal design the mould plays an important role achievable quality, especially placement cooling channels. This usually based on empirical knowledge designers. construction supported iteratively by moulding simulations. In case thick-walled plastic optics big wall t...