Arc welding is an important joining process widely used in many industrial applications including production of automobile, ships structures and metal tanks. In welding process, the moving electrode causes highly non-uniform temperature distribution that leads to residual stresses and different deviations, especially buckling distortions in thin plates. In order to control the deviations and in...

Arc sensors have been used in seam tracking and widely studied since the 80s and commercial arc sensing products for T and V shaped grooves have been developed. However, it is difficult to use these arc sensors in narrow gap welding because the arc stability and sensing accuracy are not satisfactory. Pulse gas melting arc welding (P-GMAW) has been successfully applied in narrow gap welding and ...

In this study, the performance of a high-frequency arc welding machine including a two-switch inverter is analyzed. The control of the system is achieved using two different control techniques ifuzzy logic control (FLC) iistate space averaging based sliding control. Fuzzy logic control does not need accurate mathematical model of a plant and can be used in nonlinear applications. The second met...

The automated welding systems, have received much attention in recent years, because they are highly suitable not only to increase the quality and productivity, but also to decrease manufacturing time and cost for a given product. To get the desired quality welds in automated welding system is challenging, an algorithm is needed that has complete control over the relevant process parameters in ...

Process This chapter presents the principle of tungsten inert gas (TIG) welding process besides important components of TIG welding system and their role. This process is also known as gas tungsten arc welding (GTAW) process. Further, fundamentals of heat generation, arc stability and arc efficiency have also been described. Additionally, comparison of argon and helium as shielded gases has bee...

In this study, the performance of a high-frequency arc welding machine including a two-switch inverter is analyzed. The control of the system is achieved using two different control techniques ifuzzy logic control (FLC) iistate space averaging based sliding control. Fuzzy logic control does not need accurate mathematical model of a plant and can be used in nonlinear applications. The second met...

In order to establish titanium welding technology TIG arc weldability and MIG arc weldability were surveyed. For TIG arc weldability influence of arc length and thickness to proper region of welding condition became obvious. For MIG arc weldability a new method to defend wandering phenomenon was developed.

It is important to adjust the welding gun's inclination during automatic curved-joint tracking of arc welding. In this paper, a novel method is proposed to detect the deviation and inclination of the welding gun based on the arc currents acquired by a high-speed rotational arc sensor. It uses a least-squares method to fit the arc currents to a plane in three dimensions. The deviation and inclin...

In industries and research organizations most widely used welding methods are shield metal arc welding (SMAW), gas metal arc welding (GMAW), gas tungsten arc welding (GTAW) and submerged arc welding (SAW). The SAW process is often preferred because it offers high production rate, high melting efficiency, ease of automation and low operator skill requirement. This review will be very helpful for...

The use of time-frequency entropy to quantitatively assess the stability of submerged arc welding process considering the distribution features of arc energy is reported in this paper. Time-frequency entropy is employed to calculate and analyze the stationary current signals, non-stationary current and voltage signals in the submerged arc welding process. It is obtained that time-frequency entr...