at this study, after designing and manufacturing a rotary tool, its machining parameters and their effects on surface roughness of aluminum alloy of al99 which  is one of the most consumable alloys in aerospace industry, is  studied and optimized. first, the rotary tool is designed and manufactred. then according to taguchi method, the experiments have been designed to record surface roughness,...

This paper aims to find the key process parameters for machining different parts of an automobile gearbox, commissioned by a company that needs to replace with the MQL lubrication system their current machining process based on cutting fluids. It particularly focuses on the definition of appropriate cutting parameters for machining under the MQL condition through a statistical method of Design ...

In machining to improve machinability, productivity and to extend tool life coolants and lubricants where used .Increasing industry the use of cutting fluids subsequently increasing this leads in reduce of living conditions nearby future all the governments recommend the manufacturers to reduce the usage of toxicity cutting fluids. Still research for dry machining challenge is exiting for the i...

Increasing demand for nano-scale machining processes in the semiconductor industry necessitates new mechanisms for nano-machining. A system capable of nano-scale machining of conductive material via Electronic Pen Lithography (EPL) may fit this niche. The purpose of this research is to develop a system capable of EPL based on a HexFlex six axis nano-manipulator. The system will also be capable ...

Titanium has a wide variety of applications, particularly in the aerospace industry. However, because of its low thermal conductivity and high strength, machining of titanium is very difficult. The heat generated in machining can dramatically shorten the tool life. Rotary ultrasonic machining (RUM) is a non-traditional machining process, and has been used to machine various difficult-to-machine...

Due to the widespread use of highly automated machine tools in the industry, manufacturing requires reliable models and methods for the prediction of output performance of machining processes. The prediction of optimal machining conditions for good surface finish and dimensional accuracy plays a very important role in process planning. The present work deals with the study and development of a ...

Modern CNC systems are designed with the function of machining arbitrary parametric curves to save massive data communication between CAD/CAM and CNC systems and improve their machining quality. Although available CNC interpolators for parametric curves generally achieve contouring position accuracy, the specified feedrate, which dominates the quality of the machining processes, is not guarante...

Electrical discharge machining (EDM) is a wellestablished non-conventional machining process, used for manufacturing geometrically complex or hard and electrically conductive material parts that are extremely difficult to cut by other conventional machining processes. But sometimes poor surface finish and low volumetric material removal rate limits its use in the industry. To diffuse this probl...

Fibre reinforced plastic composite materials are difficult to machine because of the anisotropy and inhomogeneity characterizing their microstructure and the abrasiveness of their reinforcement components. During machining, very rapid cutting tool wear development is experienced, and surface integrity damage is often produced in the machined parts. An accurate selection of the proper tool and m...