In this paper, wire electrical discharge machining of D3 tool steel is studied. Influence of pulse-on time, pulse-off time, peak current and wire speed are investigated for MRR, dimensional deviation, gap current and machining time, during intricate machining of D3 tool steel. Taguchi method is used for single characteristics optimization and to optimize all four process parameters simultaneous...

Wire electrical discharge machining (WEDM) is a method to cut conductive materials with a thin electrode that follows a programmed path. The electrode is a thin wire. Typical diameters range from .004" - .012" (.10mm - .30mm) although smaller and larger diameters are available. WEDM is a thermal machining process capable of accurately machining parts with varying hardness or complex shapes. WED...

Wire electrical discharge machining (WEDM) is a method to cut conductive materials with a thin electrode that follows a programmed path. The electrode is a thin wire. Typical diameters range from .004" - .012" (.10mm - .30mm) although smaller and larger diameters are available. WEDM is a thermal machining process capable of accurately machining parts with varying hardness or complex shapes. WED...

manufacturing process frequently employs optimization of machining parameters in order to improve product quality as well as to enhance productivity. the material removal rate is a significant indicator of the productivity and cost efficiency of the process. taguchi method has been implemented for assessing favorable (optimal) machining condition during the machining of nylon by considering thr...

turning of hardened steels using a single point cutting tool has replaced the cylindrical grinding now as it offers attractive benefits in terms of lower equipment costs, shorter set up time, fewer process setups, higher material removal rate, better surface quality and elimination of cutting fluids compared to cylindrical grinding. in order to obtain desired surface quality by machining, prope...

the abrasive flow machining technique uses a self-deforming tool, an abrasive laden media that is passed back and forth in the passage geometry of the hollow workpiece with the assistance of two hydraulically operated cylinders placed opposite to each other. the material is removed by abrasion generating finer surfaces in the area where flow is restricted. but this method has a low material rem...

Abrasive flow machining also known as abrasive flow deburring or extrude honing, is an interior surface finishing process characterized by flowing an abrasive-laden fluid through a work piece. This fluid is typically very viscous, having the consistency of putty, or dough. In this paper, the main purpose of the process is to investigate the surface finishing of die steel with the use of abrasiv...

The price of single point diamond tools with a sharp tip is very high due to complex machining process and highly expensive machining equipments. Yet, the performance is not quite satisfactory. In this paper, we have presented a very simple and cost effective machining process for the sharpening and polishing of diamond stylus using low energy reactive ion beam machining (RIBM). In our method, ...

Nowadays advanced machining processes are widely used by manufacturing industries in order to produce high quality precise and very complex products. These advanced machining processes involve large number of input parameters which may affect the cost and quality of the products. Selection of optimum machining parameters in such advanced machining processes is very important to satisfy all the ...

The purpose of this paper is to optimize the EDM parameters to get the better surface finish on the Titanium alloys Ti6AL4V. The continuous advancement of the alloy is fulfilling the demand of the industry but for advance material like Titanium alloys Ti6AL4V partially adopted by industries cause of the difficulties in machining. Non Conventional machining process like Spark Erosion Electrical ...