Nickel–aluminide foams were synthesized from unalloyed nickel foams by using a two-step, high-activity pack-aluminizing process at 1273 K. After processing, the nickel–aluminide foams exhibited the original structure of the original nickel foams (open-cells with hollows struts and low density). Single-phase NiAl foams, with average composition within 1 wt.% of stoichiometry and with 92% open po...

In this manuscript, we extend on our prior work to show that under certain conditions cross-slip nucleation is athermal and spontaneous with zero activation energy in FCC elemental metals such as Ni and Cu, and L12 intermetallic compounds such as Ni3Al. Using atomistic simulations (molecular statics), we show that spontaneous cross-slip occurs at mildly repulsive intersections. Further, the loc...

Fabrication and characterization of aluminum matrix composites containing different volume fractions of Ni3Al powder (5-40 Vol%) were investigated. Ni3Al powder was produced by mechanical alloying of elemental nickel and aluminum powder mixture. Al-Ni3Al composite parts were prepared using a powder metallurgy route involving two stages Al and Ni3Al powder mixtures were first compacted under 500...

A new embedded-atom potential has been developed for Ni3Al by fitting to experimental and first-principles data. The potential describes lattice properties of Ni3Al, point defects, planar faults, as well as the c and c0 fields on the Ni–Al phase diagram. The potential is applied to calculate the energies of coherent Ni/Ni3Al interphase boundaries with three different crystallographic orientatio...