cold roll-forming is a process in which the roll of sheet is formed by passing continuously through the set of rotary rollers without changing thickness in a cool way until it is formed to the desired profile. in this paper a parametric study on the section twist angle in roll-forming the non-symmetric channel is presented, using finite element simulation. at first finite element simulation res...

Cold roll forming (CRF) is a bending process where the bending occurs gradually in severalforming steps from an undeformed strip to a finished profile. The process is very interesting for thesheet metal industry due to the high speed in which the profile can be produced. High strength steelhas, in recent years, become more common in CRF. These materials have advantages but also<...

the accumulative roll bonding (arb) as a severe plastic deformation (spd) procedure aimed at enhancing the mechanical properties of metals and alloys. in the present study, a new slab method is proposed for estimating the forming stress field for cold extrusion of metals cross the alumina interlayer powder particles by accumulative roll bonding process. plastic deformation behavior of the metal...

As part of the development of a new automotive bumper beam, a complete simulation of the entire forming process was carried out using LS-DYNA. The material for the beam was an ultra high strength steel presenting many challenges for the forming process. The sequence of forming operations was roll-forming (including forming a sweep in the initially straight roll-formed section), local annealing,...

Cold rolling of steel is one of the most important metal forming processes so an accurate control of its parameters during the process is necessary. In this paper, the friction coefficient has been proposed as a function of cold rolling parameters such as forward slip, forward and backward tensile stresses ,strip thickness, static deformation, resistance of strip before and after rolling ,strip...

The defect in work rolls directly influence the forming cost and the final shape of the product. The researchers tend to investigate the thermo-mechanical stress in work roll of rolling machines. These stresses may reduce the roll life. Since the investigation of the thermo-mechanical stress in work roll with real-conditions is complex, comprehensive studies by means of numerical methods are av...