The harsh and hostile internal environment of semi-autogenous (SAG) mills renders real-time monitoring some critical variables practically unmeasured. Typically, feed size fractions are known to cause mill fluctuations impede the consistent processing behaviour ores. There is, therefore, need for continuous parameters optimal operation. In this paper, an acoustic-based sensing method is employe...

In this research, the efficiency of the comminution circuit as well as the efficiency of size classification equipment of the concentrator plant 2 of Sarcheshmeh copper complex was studied. The comminution circuit of this plant includes one SAG mill in a closed circuit with a vibrating screen and one ball mill with a size classification system of hydrocyclone. The goal of this work was to calcu...

The shell liner type, rotation speed, and ball filling percent are the key factors influencing the charge behavior inside the SAG mills, and consequently, their performance. In this work, the milling operation of industrial SAG mills is investigated using the Discrete Element Method (DEM). First, an industrial SAG mill with dimensions of 9.50 m × 4.42 m that has a Smooth-type liner is sim...

To facilitate the manufacturing of a ball-end mill, this paper presents an algorithm for ball-end mills gashing by using a five-axis computer numerical control (CNC) grinding machine. In this study, the normal helix models are proposed. Then, based on the cutting edge geometric model and the machining mode of the five-axis computer numerical control (CNC) grinding machine, the coordinate of the...

Mill load is an important equipment index which is closely related to operating efficiency, product quality and energy consumption of grinding process. Due to high dimension and collinearity of spectral data, mill load model has high complexity, poor interpretability and generalization. A soft sensor modeling method of mill load parameters is proposed based on frequency spectrum feature using S...

The aim of the present research is to simulate the heat treatment process of the autogenous grinding (AG) shell liner of Cr-Mo steel in different quenching media (still air, air blowing, oil and water) using ABAQUS software, in order to calculate the cooling curves. In this regard, the microstructure and hardness for each arbitrary point within the mill liner's bulk could be predicted based on ...

This paper presents a detailed manufacturing model that can be used for grinding a ball-end mill using 5-axis CNC (computer numerical controlled) grinding machine. The profile of the helical groove can be calculated exactly using the given wheel profile and relative movements between the workpiece and the grinding wheel. The proposed model is related to some analytical, differential geometry an...

Modeling for the ball mill grinding process is still an imperative but difficult problem for the optimal control of mineral processing industry. Due to the integrated complexities of grinding process (strong nonlinearity, unknown mechanisms, multivariable, time varying parameters, etc.), a hybrid intelligent dynamic model is presented in this paper, which includes a phenomenological ball mill g...