Within the Brite/EuRam project “DIGIMAN” a new optical measuring system for the assessment of sheet metal components in terms of shape accuracy and strain distribution has been developed. Based on the photogrammetrically measured geometric parameters of the object the system detects deviations from the desired geometry caused by springback and allows the strain analysis within critical stamping...

Sheet metal extrusion is a metal forming process in which the movement of a punch penetrates a sheet metal surface and it flows through a die orifice; the extruded parts can be deflected to have an extrusion cavity and protrusion on the opposite side. Therefore, this process results in a narrow region of highly localized plastic deformation due to the formation and microstructure effect on the ...

While a freestanding high-strength sheet metal subject to tension will rupture at a small strain, it is anticipated that lamination with a ductile sheet metal will retard this instability to an extent that depends on the relative thickness, the relative stiffness, and the hardening exponent of the ductile sheet. This paper presents an analytical study for the deformability of such laminate with...

This paper focuses on the problem of choosing the manufacturing route and characteristics in sheet metal processes, a very important element in computer aided process planning (CAPP) systems. At present, decisions concerning the operations, die, machine and process parameters used in sheet metal are based on experience. One of the objectives of this work has been to develop an activity model to...

This article presents a technical demonstration of a system for determining the threedimensional spatial location of complexly shaped, thin-walled sheet metal parts grasped by robots during assembly. For successful part assembly, the precise location of grasped parts (essential for successful mating of parts) must be achieved. A localization system is implemented to determine the accurate posit...

For ̄ exible manufacture of a doubly curved sheet metal, a new sheet metal forming process is proposed that uses a movable punch set composed of two pairs of lower support punches and one upper centre punch. The process is characterized by ̄ exibility compared with the existing conventional processes because it does not require any complex-shaped die and the loss of material is minimized by unc...

The paper extracts the process parameters from a sheet metal part model (B-Rep). These process parameters can be used in sheet metal manufacturing to control the manufacturing operations. By extracting these process parameters required for manufacturing, CAM program can be generated automatically using the part model and resource information. A Product model is generated in modeling software an...

By examining sheet metal parts it is rather evident that each sheet metal shape has its own manufacturing procedure. There are several manufacturing devices behind each procedure. This means that each shape can be divided into manufacturing features, which consist of shapes of sheet metal and their manufacturing methods. When creating rules and structures for manufacturing features, it is possi...

BACKGROUND In 1985, the Sheet Metal Workers International Association and the Sheet Metal and Air Conditioning National Association formed The Sheet Metal Occupational Health Institute Trust (SMOHIT) to examine the health hazards of the sheet metal industry. Between 1986 and 2004 18,211 individuals were examined. At the time of the first examination 9.6% of all participants (1,745) had findings...

The purpose of this paper is to present an advanced method for welding fine wire to metal sheet, namely laser indirect shock welding (LISW). This process uses silica gel as driver sheet to accelerate the metal sheet toward the wire to obtain metallurgical bonding. A series of experiments were implemented to validate the welding ability of Al sheet/Cu wire and Al sheet/Ag wire. It was found that...