Foundries employ green sand molds, which contain coal, silica sand, clay, water, and core binders. This represents one of the largest non-combustion users of coal. When the coal experiences high temperature during the metal casting process, it undergoes pyrolysis reactions and can generate significant amounts of volatile organic compounds. Some of the compounds are released as hazardous air pol...

BACKGROUND The term crystallized silica refers to the crystallized form of Sio2 and quartz, the most frequency composition in the earth's crust that can cause silicosis and lung cancer through occupational exposure and inhalation of its large quantities. METHODS Occupational exposure of workers in Pakdasht, Iran, in 2011 was investigated in four different casting processes in small foundries ...

Radiographic Testing (RT) is widely used in industries, at airport for security checks, medical applications etc. to detect anomalies in materials and human bodies. Radiographic Testing is the common NDT methods used in the construction and fabrication industries for the oil & gas sectors using welding, gas/liquid transmission pipelines, casting foundries, and condition monitoring in existing o...

Foundry is one of the activities that has contributed to evolve the society, however, the manufacturing process is carried out in the same manner as it was many years ago. Therefore, several defects may appear in castings when the production process is already finished. One of the most difficult defect to detect is the microshrinkage: tiny porosities that appear inside the casting. Another impo...

The importance of smooth mould filling in the foundry casting process has been recognized for a long time. More uniform the filling process is, the better the quality of the casting of the products produced. Successful computer simulations can help to reduce the number of trials and cut down the lead time in the design of new casting products by better understanding the complex mechanisms and i...

The transport properties of the ceramic based refractory coating to allow proper permeation of degradation products during the pyrolysis of expanded polystyrene (EPS) foam in Lost Foam Casting (LFC) have an important influence on the success of the casting process. This paper proposes a new apparatus to evaluate the permeability of the refractory coatings in a relatively large differential pres...

Mechanical properties are the attributes that measure the faculty of a metal to withstand several loads and tensions. In particular, ultimate tensile strength is the force a material can resist until it breaks. This property is one of the variables to control in the foundry process. The only way to examine this feature is to apply destructive inspections that make the casting invalid with the s...