Directional solidification of metal-gas eutectic (Gasar) is a novel process for making regular porous metals. This process is based on a solid-gas eutectic reaction involving a gaseous medium and a metal or a ceramic phase, and allows an easy control of the porosity, such as its pore size, pore orientation and morphology in a wide range by properly adjusting its melting and solidification condi...

A new finite element level set method is developed to simulate the interface motion. The normal velocity of the moving interface can depend on both the local geometry, such as the curvature, and the external force such as that due to the flux from both sides of the interface of a material whose concentration is governed by a diffusion equation. The key idea of the method is to use an interface-...

Cracking is a major concern in welding aluminum alloys. Although weld solidification cracks can be eliminated through addition of filler alloy, the additives modify the alloy or base-metal constituents and may not always be desirable. High-energy beam processes, such as electron-beam welding, that result in minimal heat input reduce crack sensitivity, but their high cost limits their applicatio...

Laser cladding is a relatively fast and precise metal deposition process that has been widely applied to deposit coatings to protect parts from wear and/or corrosion and to rebuild worn surfaces of expensive components such as jet engine turbine blade tips. Economic development of laser cladding process applications is impeded by lack of a capability to accurately predict the results of complex...

In the present study, the microstructure of welded zone of Hastelloy X sheets with thickness of 1 mm via pulsed Nd-YAG laser welding were studied. This welding process was done by autogenus and conductive method. Microstructure were observed by metallurgical OM and SEM. Results shown Solidification of the weld metal is dendritic. The dendrites in the central zone of the welding are fine and equ...

Laser Engineered Net Shaping (LENSTM) is a rapid-manufacturing process that involves complex thermal, mechanical, and metallurgical interactions. Due to process input parameter such as laser power , laser scanning velocity and feed rate, the effect on solidification of component to be produced must be understand. The finite element method (FEM) may be used to accurately model this process and s...

In this experimental based research work, the performance of Thermal Energy Storage System (TESS) during charging (melting) and discharging (solidification) processes were studied under varying conditions. The results from the CFD simulations for these conditions were published earlier. Here, the experimental results had been discussed. Paraffin wax concentration was varied to form the TESS. Al...

Computer modelling has become an important aspect of engineering science and technology. Bespoke computer models are routinely under development and are often applied to specific manufacturing and materials processes. Solidification processes (casting, for example) is no exception and significant numbers of modelling approaches for solidification are available in the literature. The roles of ve...