The continuous tandem cold rolling of metal strip is a highly nonlinear multi-variable complex process the control of which presents additional challenges over those encountered in the control of stand-alone tandem cold rolling. These challenges arise during the passage of the weld, which joins the head of the next strip to the tail of the present strip to maintain the continuity of rolling. Th...

Production of thin steel strips with 0.18-0.26 mm thickness is about 0.75 of annual production of the two stand reversing cold mill, while its efficiency is 60%. This is due to the fact that after montaging the grinded work rolls, rolling thin steel strips (with thicknesses less than 0.18 millimeters) is unavailable. Initially, unsuitable surface roughness, the friction between rolls and the st...

Transfer table is an essential stage between roughing and finishing rolling stands in a hot-strip rolling mill. High temperature and long time that strip is exposed to air at this stage cause a considerable heat loss that accounts for uneven temperature distribution, non-uniform surfaces, reduced product quality and increased production costs. Using thermal shields on the transfer table is cons...

Regarding the reported capabilities and the simplifications of the smoothed particle hydrodynamics (SPH) method, as a mesh-free technique in numerical simulations of the deformation processes, a 2-D approach on cold rolling process was provided. Using and examining SPH on rolling process not only caused some minor developments on SPH techniques but revealed some physical realities. The chosen t...

there is a complicated relation between cold flat rolling parameters such as effective input parameters of cold rolling, output cold rolling force and exit thickness of strips. in many mathematical models, the effect of some cold rolling parameters has been ignored and the outputs have not a desirable accuracy. in the other hand, there is a special relation among input thickness of strips, the ...

There is a complicated relation between cold flat rolling parameters such as effective input parameters of cold rolling, output cold rolling force and exit thickness of strips. In many mathematical models, the effect of some cold rolling parameters has been ignored and the outputs have not a desirable accuracy. In the other hand, there is a special relation among input thickness of strips, the ...

In this research the rigid plastic material is applied to steady and nonsteady state strip rolling .Stresses and strains distribution in steady state plane strip rolling under the condition of constant of friction are calculated for work hardening and nonhardening materials .In order to attain a comprehensive understanding of the underlying process details, to check and select semi analytical m...

Scale defects are common surface defects in hot steel rolling. The modelling of such defects is problematic and their causes are not straightforward. In this study, we investigated genetic algorithms in search for a mathematical solution to scale formation. For this research, a high-dimensional data set from hot steel rolling process was gathered. The synchronisation of the variables as well as...

In this paper, a kinematic optimal design of a new parallel-type rolling mill based upon Stewart platform manipulator is investigated. The objective of this new parallel-type rolling mill is to permit an integrated control of the strip thickness, strip shape, pair crossing angle, uniform wear of the rolls, and tension of the strip. A manipulability measure, as the ratio of the manipulability el...

The quality of steel strip produced in a wide strip rolling mill depends heavily on the careful selection of initial ground work roll profiles for each of the mill stands in the finishing train. In the past, these profiles were determined by human experts, based on their knowledge and experience. In this research, a Self-Organising Migration Algorithm (SOMA), a heuristic optimisation algorithm,...