Traditionally, abrasive finishing process focus on producing excellent surface finish on regular form shapes. Ever increasing demands in freeform features in aerospace, energy and medicine industry requires abrasive finishing technology not only provides excellent surface finish but also is capable to correct the errors on freeform surfaces. The paper presents current development of corrective ...

conputer pror,rae1 descrihed for practical optinization plun?;e grindin>; on steels. Tl1e program based on a strategy desiv,ned to o;Hi!'1ize both the grinding and dress "~nr, <Jara!'1eters maxil'1um metal removal rate, to constraints of surface finish and burning of the Forkpiece. The operates with a desktop micro-computer. performin?: the optimization, the user inputs the present grinding dre...

The effect of cutting tool insert geometry has significant role for surface finish in turning operation. There are many different types of tool inserts with different tool insert geometry are used in turning operation. This paper present a logical procedure to select best tool insert from alternative tool inserts for better surface finish in turning operation. The procedure based on three well ...

Recent developments in grinding have opened up new avenues for finishingof hard and brittle materials with Nano-surface finish, high tolerance and accuracy.Grinding with super abrasive diamond wheels is an excellent way to produce ultraprecision surface finish. However, super abrasive diamond grits need higher bondingstrength while grinding, which metal-bonded grinding wheels ca...

This article studies the effect of grinding along crystallographic directions on the surface finish of single-crystal silicon. It also discusses new and=or improved processes for precision machining brittle materials, including silicon. Silicon samples were cut from (100) silicon wafers. These samples were then subjected to grinding along different crystallographic directions under the same exp...

This paper outlines the fractional factorial approach of D.O.E. techniques (Taguchi & Response Surface Methodology) are applied to optimize turning process parameter in order to obtain better surface finish. The turning parameters evaluated are cutting speed, feed, and depth of cut. An orthogonal array, signal-to-noise (S/N) ratio, and Pareto analysis of variance (ANOVA) are employed to analyze...

The purpose of this research is to investigate on the influences of cutting parameters on machine tool vibration & surface finish using MEMS Accelerometer in high precision CNC milling machine. The cutting parameters considered are depth of cut, feed rate and spindle speed. In this work, efforts has been made to acquire vibration data on spindle housing using MEMS Accelerometer, measure surface...

This paper investigates experimentally the effect of compressed cold air (CCA) and vegetable oil on the surface integrity and residual tresses of ground tool steel components. It shows that CCA can reduce grinding temperature and produce a compressive residual stress up o the grinding depth of 30 m. CCA can also improve surface finish while keeping grinding forces low. Oil was found to be more ...