Laser welding has been applied to various industries, in particular, automotive, aerospace and microelectronics. However, traditional off-line testing of the welds is costly and inefficient. Therefore, on-line inspection systems with low cost have being developed to increase productivity and maintain high welding quality. This paper presents the applications of acoustic, optical, visual, therma...

Gh. Amza, Z. Apostolescu, Faculty of Engineering and Management of Technological, Polytehnic University of Bucharest, Romania D. Dobrotă, Engineering Faculty, “Constantin Brâncuşi” University of Târgu-Jiu, Romania V. Petrescu, Engineering Faculty, Lucian Blaga University of Sibiu, Romania R. G. Albulescu, The Oil Company, Ploiesti, Romania Plating by welding in an ultrasonic field represents a ...

Ultrasonic testing is one of the most popular non-destructive methods to determine the quality in spot welds. The next step of this technology is to be able to determine the quality while the weld is being made, this advance can have a great impact on the quality assurance of joints in materials like aluminum, where the spot welding process is a difficult task. In our approach, a state-of-the-a...

Ultrasonic hot embossing is a new process for fast and low-cost production of micro systems from polymer. Investment costs are on the order of 20.000 € and cycle times are a few seconds. Microstructures are fabricated on polymer foils and can be combined to three-dimensional systems by ultrasonic welding.

Addressing the problem of reconditioning large parts is of particular importance, due to their value and to the fact that the technologies for their reconditioning are very complex. The tools used to refine regenerated rubber which measure 660 mm in diameter and 2130 mm in length suffer from a rather fast dimensional wear. Within this research, the authors looked for a welding reconditioning pr...

In present paper, using Acoustic Emission (AE) as a ultrasonic technique, Welding crack has been investigated on the HG70 steel used by truck crane during three-point bending test was carried out. The study shows that the activity of AE increases greatly during the welding crack initiates and propagates, and the distributing range of AE characteristic parameters can be fixed. AE signals of weld...

Friction stir welding (FSW) is an innovative process that has been successfully used in joining aluminum alloys, normally difficult to weld. Important advantages over fusion welding are better retention of baseline material properties, lower residual stresses and excellent mechanical properties. Defects that occur in FSW joints are due to improper tooling or setup. Non-destructive techniques us...

In Ultrasonic Inspection, the first and foremost step to find the defects in welding materials used in industrial applications is Noise Reduction. It is used to improve the detect ability of the weld defects. It plays a vital role in Flaw Detection and Characterization of materials such as Austenitic Stainless Steels etc. This study gives a review of various noise reduction schemes or technique...

A new horn with high displacement amplification for ultrasonic welding is developed. The profile of the horn is a nonrational B-spline curve with an open uniform knot vector. The ultrasonic actuation of the horn exploits the first longitudinal displacement mode of the horn. The horn is designed by an optimization scheme and finite element analyses. Performances of the proposed horn have been ev...