This paper introduces a carriage-type welding robot which is to implement into double hull assembly line in shipbuilding. The developed robot consists of 5-axis carriage-type body, a controller, and a welding power supply and is capable of welding fully automatically such as a commercial industrial robot system without any interruption by an operator in a cell which consists of vertical weld-li...

In this work, the development and validation of a methodology for robotic welding with covered electrodes (SMAW) using a variation of the tool center point (TCP) model is shown. The covered electrode becomes part of the kinematic model of the robot as an additional prismatic joint, whose movement is determined by the electrode consumption or melting rate. This allows programming the trajectory ...

Primljeno (Recieved): 2011-07-13 Prihvaćeno (Accepted): 2011-11-15 Original scientific paper This paper presents welding current influence on spreading of electromagnetic field in TIG welding process. The quality of welding is analyzed by „Fast Fourier Transformation“ (FFT) on recorded current. Electric and magnetic field are measured using an instrument „Macshek ESM – 100 3D Fieldmeter“ [1]. W...

In order to obtain a good result in the laser welding process, the laser welding technology for manufacturing an automobile body is studied in this research. The robot, the seam tracking system, and CW Nd:YAG laser are used for the laser welding robot system. Especially, the development of the laser-stripe sensor is highlighted. The laser-stripe sensor can measure the profile of the welding obj...

We present a human-robot-cooperation welding system, consisting of several phases including a coarse acquisition of the work piece geometry, interactive fine-scanning of welding seam regions and automated optimizing path planning after task specification by the user. The coarse geometry acquisition component is explained in detail showing the feasible application of a novel and cheap 3D-Sensor ...

In order to study the effect of spot welding parameters such as welding force, welding time and welding current intensity on nugget formation and its size in resistance spot welding process of CR3 low carbon steel sheets using ANSYS commercial software package. A 2D axisymmetric electro-thermo-mechanical finite element (FE) model is developed to simulate the nugget forming process and to predic...

ABSTRACT This paper refers to some numerical simulation and experimental tests related to forming and springback of a part manufactured from tailor welded blanks. Final shape of the formed part is seriously affected by springback effect. This paper work is trying to prove out the important role of welding line placement has on the springback phenomenon. The influence of the welding line placeme...

Welding is one of the most successful applications for industrial robots, which encourages intensive research and development in the area of the CAD-based and off-line programming (Pires et al., 2003, Yagi, 2004). At present, relevant software tools allow to optimise the process parameters, which directly influence the product quality and the system working cycle. Besides, they enable users to ...

in this paper, the optimum shape of tailor-welded blanks (twb) is investigated. the optimization is performed for two different case studies. the first example is deep drawing of a twb with dissimilar materials and uniform thicknesses and the next example is deep drawing of a twb with similar materials and non-uniform thicknesses. the effect of blank optimization on the weld line movement is in...

The Compact Muon Solenoid (CMS) is one of the general-purpose detectors to be provided for the LHC project at CERN. The design field of the CMS superconducting magnet is 4 T, the magnetic length is 12.5 m and the free bore is 6 m. In order to withstand the electro-mechanical forces during the operation of the CMS magnet, the superconducting cable embedded in a 99.998% pure aluminum matrix is re...