hydromechanical deep drawing (hdd) is one of the most convenient processes in which a sheet metal is drawn against a counter pressure rather than a rigid die in conventional stampings. this process has been increasingly used to produce aerospace and automotive components. more recently, aerospace industry is demanding new materials with capability to produce high strength to weight ratio produc...

Wrinkling and fracture are the important defects in deep drawing operation, which can be prevented using blank holding force (BHF) which has to be optimized as lower BHF promotes wrinkles formation and higher BHF promotes fracturing. Hence the limits of wrinkling and fracture have to be established. These limits depend on various tooling and process parameters. In this work the effect of toolin...

The design of multi stage deep drawing processes requires the evaluation of many process parameters such as the intermediate die geometry, the blank shape, the sheet thickness, the blank holder force, friction, lubrication etc..These process parameters have to be determined for the optimum forming conditions before the process design. In general sheet metal forming may involve stretching drawin...

In this paper, the energy absorption features of tri-layer explosive-welded deep-drawn cups subjected to quasi-static axial compressive loading are investigated numerically and experimentally. To produce the cups, tri-layer blanks composed of aluminum and stainless steel alloys were fabricated by an explosive-welding process and formed by a deep drawing setup. The quasi-static tests were carrie...

Aluminum alloys have a high strength-to-weight ratio and proper anti-corrosion properties that are used in the automotive, shipbuilding and aerospace industries. The major problem with forming aluminum sheets is the low formability of aluminum sheets at room temperature. Therefore, in the present study, warm deep drawing (WDD) of AA5052-O aluminum alloy sheets with a thickness of 1mm was invest...